2001-2006 Sportrax 300EX/TRX300EX Service Repair Manual (Highly Detailed FSM Preview)

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Type: Atv

Vendor:

Sku: 157256

Tags: 2001 2002 2003 2004 2005 2006 Atv EX Series Generators Home and Garden Honda Power Equipment Sportrax 300EX TRX300EX

Product variants

Description

This full workshop service and repair manual provides comprehensive coverage for the 2001-2006 Sportrax 300EX/TRX300EX. Renowned for its reliability and capable performance, the Sportrax 300EX is a popular sport ATV, praised for its balanced handling and approachable power delivery. This manual offers factory-level information, identical to what authorized dealerships utilize for repairs and maintenance, ensuring you have access to the most accurate and detailed procedures for your machine. This English-language manual details all essential systems including the engine, fuel, lubrication, transmission, clutch, frame, suspension, steering, and brakes. It covers maintenance, tune-up, repair, overhaul, disassembly, reassembly, and troubleshooting procedures, accompanied by hundreds of original photographs and illustrations. Designed for both DIY owners and professional technicians, this 320-page guide empowers users to effectively maintain and repair their Sportrax 300EX, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Honda

Model:

Sportrax 300EX / TRX300EX

Product Type:

Service Repair Manual

Product Name:

2001-2006 Sportrax 300EX/TRX300EX Service Repair Manual

Codes

Chassis Code:

TRX300EX

👋 Introduction

Market Position

Positioning:

Comprehensive factory-level service manual for the Honda Sportrax 300EX/TRX300EX.

Competitive Analysis

Comparison To Dealer:

Identical information used by authorized Honda dealerships for repairs and maintenance.

Key Features

Illustrations:

Hundreds of original photographs and illustrations from complete disassembly.

Guidance:

Step-by-step procedures designed for all skill levels, including beginners.

Accessibility:

Instant download for immediate access and printability.

📋 Manual Details

Coverage Areas

Applicable Model Years:

2001, 2002, 2003, 2004, 2005, 2006

Page Count

Total Pages:

Manual Type

Type:

Official Full Workshop Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Fuel System:

Lubrication System:

Transmission:

Clutch:

Frame And Bodywork:

Suspension Front:

Suspension Rear:

Steering:

Brakes:

Electrical System:

Ignition System:

Charging System:

Lighting:

Starter System:

Wiring Diagrams:

Procedures Included

Maintenance:

Tune Up:

Repair:

Overhaul:

Disassembly And Reassembly:

Troubleshooting:

Technical Depth

Depth:

Complete Workshop Level

Target Audience:

DIY owners and professional technicians

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Fully printable without restriction

Binding Type

Binding:

Digital Download

Paper Type

Paper Type:

N/A (Digital)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

282cc, air-cooled, 4-stroke, OHV, longitudinally mounted

Bore X Stroke:

77.0 mm x 61.5 mm

Compression Ratio:

8.9:1

Performance

Horsepower:

Approximately 20 HP (estimate, actual may vary)

Torque:

Not explicitly stated, but contributes to strong low-end grunt.

Fuel System

Carburetor:

Keihin 35mm flat-slide carburetor with Accelerator Pump

Fuel Type:

Unleaded gasoline

Fuel Capacity:

2.6 gal (9.8 L), including 0.7 gal reserve

🔧 Transmission

Standard

Type:

5-speed manual with automatic clutch

Features

Reverse:

Drive System:

O-ring-sealed chain drive

📐 Dimensions

Exterior

Length:

71.2 in (1808 mm)

Width:

43.3 in (1100 mm)

Height:

42.2 in (1072 mm)

Weights

Dry Weight:

430 lbs (195 kg)

Ground Clearance:

4.0 in (102 mm)

🛡️ Safety Features

Ratings

Atv Classification:

Sport ATV

Active Features

Brakes Front:

Dual 174 mm discs

Brakes Rear:

Single 216 mm disc

Parking Brake:

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV)

Driver Assistance

Driver Assistance:

N/A (Basic ATV)

Connectivity

Connectivity:

N/A (Basic ATV)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals; typically every 600-1000 miles or annually.

Air Filter Cleaning:

Regular inspection and cleaning recommended, especially in dusty conditions.

Valve Clearance Check:

Refer to manual; typically every 2000-3000 miles or as per schedule.

Fluid Specifications

Engine Oil Type:

SAE 10W-30 API SG or higher, JASO T903 compatible (e.g., Honda GN4 or equivalent)

Engine Oil Capacity:

Refer to manual (typically around 1.6-1.8 quarts / 1.5-1.7 liters with filter change).

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Problems:

Carburetor gumming, clutch wear, occasional electrical gremlins, swingarm pivot wear.

Maintenance Importance:

Crucial for maintaining performance, preventing premature wear, and ensuring reliability, especially on older models.

📚 Vehicle History

Brand Heritage

Manufacturer:

Honda Motor Company

Model Evolution

Predecessor Notes:

The TRX300EX was a popular sport ATV, building on Honda's reputation for reliable and capable off-road machines.

Production

Production Period:

The TRX300EX was produced for many years, with this manual covering the updated 2001-2006 models.

🏆 Awards & Recognition

Recognitions

Atv Industry Recognition:

Consistently praised for its balanced handling, reliability, and approachable power delivery for its class.