Model:
VFR800 Interceptor
Model Designation:
RC45 (VFR800F)
Product Type:
Service and Repair Manual
Applicable Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Segment:
Sport Touring Motorcycle
Target Audience:
Owners seeking to perform maintenance and repairs themselves, or professional motorcycle mechanics.
Competitors:
BMW R1100S/R1150RS, Yamaha YZF1000R/FJR1300, Kawasaki GTR1400, Suzuki GSX1250FA.
Manual Value Proposition:
Empowers owners to maintain and repair their VFR800 Interceptor, saving significant costs compared to dealership service. Provides access to dealer-level technical information.
Vehicle Appeal:
Known for its V4 engine, comfortable ergonomics for long-distance riding, and sophisticated engineering.
General Coverage:
Complete service, repair, maintenance, and troubleshooting for the Honda VFR800 Interceptor (RC45) from 2002 to 2009.
Engine Coverage:
Complete engine service, rebuild, tuning, and component diagnosis.
Fuel System Coverage:
Fuel injection system service, cleaning, diagnosis, and component replacement.
Drivetrain Coverage:
Gearbox service, removal, installation, and transmission overhaul.
Suspension Coverage:
Front and rear suspension service, fork overhaul, shock absorber maintenance, and adjustment procedures.
Braking System Coverage:
Brake servicing procedures, hydraulic system maintenance, pad and rotor replacement, and bleeding.
Electrical System Coverage:
Full wiring diagrams, electrical component diagnosis, troubleshooting, and repair.
Bodywork Coverage:
Body panel removal and installation, fairing repair, and cosmetic maintenance.
Exhaust System Coverage:
Exhaust system service and inspection.
Cooling System Coverage:
Cooling system service, coolant replacement, and radiator maintenance.
Clutch Coverage:
Clutch removal and installation procedures.
Driveshaft Coverage:
Driveshaft inspection and maintenance.
Timing Chain Coverage:
Timing chain service and inspection.
Troubleshooting Coverage:
Comprehensive fault finding and diagnostic procedures for all systems.
Estimated Page Count:
Detailed, often exceeding 300-500 pages depending on the specific digital format and inclusion of all diagrams/illustrations.
Type:
Factory Service Manual / Repair Manual
Format:
Digital Download (likely PDF)
Powertrain:
Engine, transmission, clutch, driveshaft, final drive.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes.
Electrical:
Ignition, lighting, charging system, starter, instruments, wiring harnesses, fuses, relays.
Fuel And Emissions:
Fuel injection system, fuel pump, injectors, evaporative emission control.
Cooling And Lubrication:
Cooling system (radiator, fan, thermostat, coolant), lubrication system (oil pump, oil passages).
Body And Accessories:
Fairings, seat, handlebars, footpegs, mirrors, minor bodywork.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake fluid checks, coolant checks, spark plug replacement.
Major Repairs:
Engine disassembly and reassembly, gearbox overhaul, clutch replacement, suspension fork servicing, brake caliper overhaul.
Diagnostics And Troubleshooting:
Step-by-step diagnostic flowcharts, common problem identification, and solutions.
Electrical Diagnostics:
Wiring diagram interpretation, voltage/resistance testing, fault tracing.
Component Removal And Installation:
Detailed instructions for removing and installing all major and minor components.
Torque Specifications:
Accurate torque values for all fasteners and critical components.
Timing Procedures:
Engine timing adjustment and verification.
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine rebuilds and complex electrical diagnostics. Designed for professional technicians and experienced DIY mechanics.
Availability:
Abundant illustrations, pictures, and diagrams to clarify procedures and component identification.
Type:
90° V4, Four-stroke, DOHC, 4 valves per cylinder
Displacement:
781 cc (47.6 cu in)
Bore X Stroke:
72.0 mm x 48.0 mm (2.83 in x 1.89 in)
Compression Ratio:
11.3:1
Horsepower:
Approx. 100-110 hp @ 10,000 rpm (varies slightly by year and market)
Torque:
Approx. 53-55 lb-ft @ 8,000 rpm (varies slightly by year and market)
Induction:
PGM-FI (Programmed Fuel Injection) with 34mm throttle bodies
Fuel Type:
Unleaded gasoline, 91 octane (95 RON) or higher recommended
Safety Certification:
Meets or exceeds all relevant national and international motorcycle safety standards of its era.
Braking System:
Combined Braking System (CBS) with Anti-lock Braking System (ABS) available on some models/trims. Dual 296mm discs with 3-piston calipers front, 256mm disc with 3-piston caliper rear.
Lighting:
Halogen headlights, LED tail light.
Chassis Construction:
Rigid twin-spar aluminum frame.
Ergonomics:
Designed for rider comfort during long-distance travel.
Infotainment System:
N/A (Motorcycle technology focused on performance and rider interface)
ABS:
Optional Anti-lock Braking System (ABS) available on some models, integrated with Honda's Combined Braking System (CBS).
Connectivity Features:
N/A (Motorcycle technology focused on performance and rider interface)
ECU:
Engine Control Unit (ECU) managing the PGM-FI fuel injection and ignition timing.
Instrumentation:
Digital dashboard with analog tachometer, LCD display for speed, fuel level, odometer, trip meters, clock, and indicator lights.
Oil Change Interval:
Every 6,000 miles (10,000 km) or 6 months, whichever comes first.
Air Filter Inspection:
Inspect every 6,000 miles (10,000 km), replace as needed.
Spark Plug Replacement:
Replace every 16,000 miles (24,000 km).
Coolant Replacement:
Every 2 years or 24,000 miles (40,000 km).
Brake Fluid Replacement:
Every 2 years or 24,000 miles (40,000 km).
Engine Oil:
SAE 10W-40 API SG or higher (e.g., Honda GN4 or equivalent synthetic)
Engine Oil Capacity:
Approx. 3.5 L (3.7 US qt) without filter change, 3.9 L (4.1 US qt) with filter change.
Coolant:
Honda Genuine Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
Common Complaints:
Stator failures (rectifier/regulator issues can also be related), occasional clutch slave cylinder leaks, fuel pump issues, and the need for periodic valve adjustments.
Manual Assistance:
The manual provides detailed diagnostic procedures and repair steps for these common issues, enabling owners to address them proactively or troubleshoot effectively.
Honda Legacy:
Honda is renowned for its engineering excellence, reliability, and innovation in motorcycle design, particularly with its V4 engines.
Vfr Lineage:
The VFR800 Interceptor (RC45) is part of the long-standing VFR lineage, tracing its roots back to the original VFR750F, known for its V4 engine and sport-touring capabilities.
Generation Characteristics:
This generation (2002-2009) introduced significant updates including Honda's PGM-FI fuel injection, a redesigned chassis, and the Linked Braking System (LBS) with optional ABS.
Manufacturing Location:
Primarily Japan
