🏷️ Basic Information

Make:

Husaberg

Model:

FE / FS Series

Model Variants:

450, 650

Product Type:

Parts Manual

Parts Catalog Identifier:

FE450, FS450, FE650, FS650

👋 Introduction

Segment:

High-performance off-road motorcycles (Enduro and Supermoto).

Target User:

Husaberg owners, mechanics, and parts suppliers requiring accurate part identification for maintenance, repair, and restoration.

Competitors Manuals:

Parts manuals from KTM (as Husaberg was part of the KTM group for much of its existence), Beta, Sherco, and other European performance off-road brands.

Feature 1:

Detailed exploded views of all major motorcycle systems.

Feature 2:

Accurate OEM part numbers for precise ordering.

Feature 3:

Comprehensive coverage for specific 450cc and 650cc engine displacements in both FE (Enduro) and FS (Supermoto) configurations.

📋 Manual Details

Coverage:

Comprehensive parts breakdown for Husaberg FE 450, FS 450, FE 650, and FS 650 models.

Estimated Page Count:

350-500 pages (estimated, typical for comprehensive parts catalogs of this nature)

Manual Type:

Parts Catalog / Parts Manual

Language:

English

Format:

Digital (PDF expected for this product description)

📖 Manual Coverage

Engine Assembly:

Cylinder head, cylinder block, crankshaft, pistons, connecting rods, valves, camshafts, timing components, oil pump, water pump, lubrication system.

Fuel System:

Carburetor (if applicable), fuel injection system components (injectors, fuel pump, regulator, fuel lines), fuel tank, fuel filters.

Transmission Drivetrain:

Gearbox internals, clutch assembly, primary drive, secondary drive (chain/sprockets), shift mechanism, output shaft, input shaft.

Suspension Front:

Fork internals (springs, dampers, seals), triple clamps, steering head bearings, fork guards, axles, wheel hubs.

Suspension Rear:

Shock absorber, linkage system (if applicable), swingarm, rear wheel hub, bearings, axle.

Brakes Front:

Brake caliper, master cylinder, brake lever, brake lines, brake disc, brake pads.

Brakes Rear:

Brake caliper, master cylinder, brake pedal, brake lines, brake disc, brake pads.

Electrical System:

Ignition system components (CDI, spark plug cap), stator, lighting coils, battery, wiring harness, switches, fuses, starter motor, regulator/rectifier.

Wheels Tires:

Rims, spokes, nipples, hubs, tire sizes, inner tubes.

Bodywork Chassis:

Frame, subframe, fuel tank, seat, fenders, side panels, exhaust system, handlebars, footpegs.

Controls:

Throttle assembly, clutch lever assembly, brake levers, shifter lever, kick starter (if applicable).

Part Identification:

Detailed exploded views with corresponding part numbers and descriptions for accurate ordering.

Component Breakdown:

Systematic breakdown of each major motorcycle component into its constituent parts.

Assembly Disassembly Order:

Implied order of disassembly and assembly through exploded diagrams and part sequencing.

Depth:

Detailed component-level parts information, essential for ordering replacement parts, identifying correct components during maintenance or repair.

Application Scope:

Specifically focused on parts identification and sourcing, not on repair procedures or diagnostic steps (which would be in a Service Manual).

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely searchable text, allowing users to find specific part numbers or descriptions quickly.

Resolution:

High resolution for clear viewing of diagrams and text.

Binding:

N/A (Digital format)

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, single-cylinder (typically derived from KTM LC4 architecture).

Engine Displacement 450:

Approximately 450cc

Engine Displacement 650:

Approximately 650cc

Horsepower Range:

Typically 50-60+ HP depending on variant and specific model year.

Torque Range:

Torque figures proportional to displacement, robust for off-road applications.

Fuel Delivery Early:

Carbureted (e.g., Keihin FCR).

Fuel Delivery Later:

Fuel Injection (EFI).

🔧 Transmission

Gearbox:

6-speed sequential manual transmission.

Clutch Type:

Hydraulic wet multi-plate clutch.

Final Drive:

Chain drive.

📐 Dimensions

Bike Type:

Off-road motorcycle (Enduro and Supermoto variants).

Dry Weight:

Varies by model, typically around 105-115 kg (230-255 lbs) for 450cc, and slightly higher for 650cc models.

Fuel Capacity:

Approx. 9-12 liters (2.4-3.2 US gallons) depending on model year and tank size.

🛡️ Safety Features

Safety Standards:

Designed for off-road competition and use; road legality varies by jurisdiction and specific model configuration (e.g., FS models are often street-legal).

Braking System:

High-performance hydraulic disc brakes front and rear, often Brembo components.

Frame Construction:

Chromoly steel or aluminum frame for strength and rigidity.

💡 Technology Features

Display:

Basic LCD instrument cluster showing speed, odometer, trip meter, engine hour meter, clock, and warning lights.

Features:

No electronic rider aids common in modern street bikes (e.g., ABS, traction control) typical for this era of pure off-road machines.

Features:

N/A

🔧 Maintenance

Oil Change Interval:

Typically every 15-30 hours of riding or annually, depending on usage and conditions (refer to specific service manual for exact figures).

Air Filter Cleaning:

Frequent checks and cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours).

Valve Clearance Check:

Typically every 50-100 hours of riding or annually.

Engine Oil Type:

High-quality synthetic motorcycle engine oil, typically SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or higher and JASO MA/MA2 standards.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio), or a specialized motorcycle coolant.

Brake Fluid Type:

DOT 4 or DOT 5.1 brake fluid for hydraulic systems.

Clutch Fluid Type:

Mineral oil or DOT 4 brake fluid depending on the hydraulic clutch system design.

Issue 1:

Piston and ring wear, especially in high-mileage or hard-used engines.

Issue 2:

Water pump seal leaks can occur over time.

Issue 3:

Susceptibility to carburetor or fuel injection system issues if not maintained or if poor fuel is used.

Issue 4:

Suspension seal wear, especially after aggressive off-road use.

📚 Vehicle History

Origin:

Husaberg was a Swedish motorcycle manufacturer founded in 1988, later acquired by KTM.

Development:

Models were based on KTM platforms, particularly the LC4 engine architecture, adapted for Husaberg's distinct chassis and styling, offering competitive performance in both enduro and supermoto disciplines.

Production Period:

Key production years for 450-650 FE-FS models span the late 1990s through the early 2010s, before Husaberg branding was phased out in favor of FE variants under the KTM umbrella.

Manufacturing Location:

Primarily Sweden and later Austria (under KTM ownership).

🏆 Awards & Recognition

Off Road Performance:

Husaberg models were respected for their competitive performance in Enduro and Supermoto racing classes during their production run.

Bike Magazine Reviews:

Generally received positive reviews from motorcycle publications for their power, handling, and off-road capability.