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Husaberg 450 650 FE FS Parts Manual Parts Manual Catalog

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🏷️ Basic Information Identification Make: Husaberg Model: FE/FS 450/650 Model Variant: FE (Enduro), FS (Supermoto) Model Year: 2004 Chassis Code: FE450 2004, FE650 2004, FS450 2004, FS650 2004 (Specific chassis...
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Type: Motorcycle
Vendor:
Sku: 210968
Husaberg 450 650 FE FS Parts Manual Parts Manual Catalog
🏷️ Basic Information
Identification
Make:
Husaberg
Model:
FE/FS 450/650
Model Variant:
FE (Enduro), FS (Supermoto)
Model Year:
2004
Chassis Code:
FE450 2004, FE650 2004, FS450 2004, FS650 2004 (Specific chassis codes may vary and are detailed within the manual)
Codes
Engine Code Prefix:
Refer to manual for specific engine serial number prefixes for 450cc and 650cc variants.
👋 Introduction
Market Position
Brand Niche:
Husaberg was known for its high-performance, off-road focused motorcycles, often with innovative engineering and a distinctive Swedish heritage.
Model Segment:
The FE (Enduro) and FS (Supermoto) models represented Husaberg's push into competitive off-road and street-legal performance categories.
Competitive Analysis
Competitors 2004:
Competed with other premium European off-road manufacturers like KTM, Husqvarna, and potentially some higher-performance Japanese enduro/motocross models adapted for street use.
Key Features
Performance Orientation:
These models were built for aggressive riding, prioritizing power and handling over comfort or extreme longevity of service consumables.
Manual Utility:
Essential for owners and technicians needing to identify and source specific, often specialized, Husaberg parts for maintenance and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification and assembly for Husaberg FE and FS models, 450cc and 650cc engines, for the 2004 model year.
Secondary Coverage:
Includes chassis, suspension, brakes, electrical systems, engine components, fuel system, drivetrain, bodywork, and accessories.
Page Count
Estimated Page Count:
Refer to product listing for exact page count, but typically comprehensive for parts catalogs (e.g., 200-500+ pages).
Manual Type
Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Delivery Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive breakdown of all engine components, including cylinder head, cylinder, piston, crankshaft, connecting rod, camshafts, valves, timing system, oil pump, and associated hardware for both 450cc and 650cc engines.
Transmission:
Detailed parts diagrams for the gearbox, clutch assembly, and shift mechanism.
Fuel System:
Components related to fuel delivery, including carburetor (if applicable), fuel tank, fuel lines, and filter assemblies.
Ignition System:
Parts related to the ignition system, such as spark plug, ignition coil, and related wiring harnesses.
Cooling System:
Radiator, hoses, water pump, and thermostat components.
Exhaust System:
Exhaust header pipes, mufflers, and mounting hardware.
Frame And Chassis:
Main frame, subframe, footpegs, engine mounts, and related hardware.
Suspension Front:
Fork components (sliders, stanchions, seals, springs), triple clamps, and steering head bearings.
Suspension Rear:
Rear shock absorber components, linkage (if applicable), swingarm, and pivot bearings.
Wheels And Tires:
Rims, spokes, hubs, axles, bearings, and related mounting hardware for both front and rear wheels.
Brakes Front:
Brake caliper, master cylinder, brake lines, brake disc, and associated hardware.
Brakes Rear:
Rear brake caliper, master cylinder, brake lines, brake disc, and associated hardware.
Electrical System:
Wiring harnesses, battery, starter motor, lighting (headlight, taillight, indicators), switches, and fuses.
Bodywork And Plastics:
Fuel tank, seat, fenders, shrouds, side panels, and mounting clips.
Controls:
Handlebars, levers (clutch, brake), throttle assembly, and gear shift lever.
Procedures Included
Assembly Breakdown:
Detailed exploded views of all major assemblies, showing the correct order and orientation of parts for identification and ordering.
Part Number Identification:
Crucial for identifying the exact Husaberg part number for ordering replacement components. Includes fastener identification.
Component Recognition:
Visual identification of all replaceable parts for quick referencing.
Technical Depth
Depth:
Highly detailed, focused on precise part identification and exploded views for assembly/disassembly referencing. Does not typically include torque values or detailed repair procedures (that would be in a service manual).
📊 Manual Specifications
File Format
Quality:
Factory quality PDF. Expect clear images, sharp text, and good resolution for zooming and printing.
Searchability:
Likely text-searchable PDF, allowing users to quickly find specific part names or numbers.
Print Quality
Printable:
Yes. Designed to be printed for workshop use.
Zoom Capability:
Yes. Allows for detailed examination of small components.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke single-cylinder
450Cc Displacement:
Approximately 450cc (Specific bore and stroke detailed in manual)
650Cc Displacement:
Approximately 650cc (Specific bore and stroke detailed in manual)
Performance
450Cc Horsepower:
Estimated 50-55 HP (Refer to manual for exact figures if available, often not in parts manuals).
650Cc Horsepower:
Estimated 60-65 HP (Refer to manual for exact figures if available, often not in parts manuals).
Torque:
Significant torque characteristic of larger displacement single-cylinder engines. Specific figures require a service manual.
Fuel System
Carburetion:
Typically Keihin FCR carburetors (e.g., FCR 39 or FCR 41 for 450/650). Specific carburetor model detailed in manual.
Fuel Type:
Unleaded gasoline, octane rating as specified by manufacturer (likely 91+ RON).
🔧 Transmission
Standard
Type:
6-speed manual transmission.
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Hydraulic, wet multi-plate clutch.
Gear Ratios:
Specific gear ratios are detailed within the manual's respective sections.
📐 Dimensions
Exterior
Model Variants:
FE (Enduro) typically features larger wheels, longer travel suspension, and enduro-specific lighting/bodywork. FS (Supermoto) features smaller wheels, shorter travel suspension, and road-biased tires/bodywork.
Weights
Dry Weight 450:
Approx. 110-115 kg (Refer to manual for exact figures).
Dry Weight 650:
Approx. 115-120 kg (Refer to manual for exact figures).
Fuel Capacity:
Typically around 8-10 liters (Refer to manual for precise capacity).
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycles are not typically rated by safety organizations like NHTSA in the same way as cars).
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear. Specific caliper and disc sizes detailed within the manual.
Passive Features
Frame Construction:
Robust steel or aluminum frame designed for torsional rigidity and impact resistance.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, odometer, neutral indicator, oil pressure light, high beam indicator).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids such as ABS or traction control were standard on these models).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 operating hours or annually. Refer to the official service manual for precise intervals.
Valve Clearance Check:
Crucial for these performance engines. Intervals are typically every 20-30 operating hours. Refer to the service manual.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle engine oil, 10W-40 or 10W-50 is common. Specific API/JASO rating required, consult a service manual or oil manufacturer's recommendations.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water. Use a motorcycle-specific coolant.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Consult the manual for the precise specification.
Known Issues
Common Wear Items:
Piston rings, valve seats, clutch plates, wheel bearings, and suspension seals are common wear items on high-performance single-cylinder off-road motorcycles.
Maintenance Frequency:
These bikes require diligent and frequent maintenance to ensure reliability and performance due to their racing heritage.
📚 Vehicle History
Brand Heritage
Origin:
Husaberg was founded in Sweden in 1988 by former Husqvarna engineers. The brand was known for its specialized off-road motorcycles.
Model Evolution
2004 Era Focus:
The 2004 models represented a significant period of development for Husaberg, integrating more powerful engines and refining chassis and suspension for competitive use.
Ownership Changes:
Husaberg was acquired by KTM in 1995, leading to significant integration of KTM technology and manufacturing processes, while retaining a distinct identity.
Production
Manufacturing Location:
Likely manufactured in Sweden or Austria during this period due to KTM ownership.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Husaberg held a reputation for producing potent and competitive off-road machines within specialized riding communities.
Ratings
Performance Reviews:
Often praised in contemporary reviews for their powerful engines and agile handling, though sometimes criticized for demanding maintenance schedules and less refined ergonomics compared to mainstream brands.
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