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2004 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 04 PDF

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The CR 250 and WR 250 models from 2004 represent a significant entry in the off-road sport motorcycle segment, built by a manufacturer renowned for its off-road prowess. These liquid-cooled,...
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Type: Motorcycle
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Sku: 54804
2004 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 04 PDF2004 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 04 PDF2004 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 04 PDF2004 Husqvarna CR 250 WR 250 Workshop Service Repair Manual Download 04 PDF
The CR 250 and WR 250 models from 2004 represent a significant entry in the off-road sport motorcycle segment, built by a manufacturer renowned for its off-road prowess. These liquid-cooled, 2-stroke, single-cylinder machines were designed for competition and demanding off-road use, with the CR variant focused on motocross and the WR variant tailored for enduro and cross-country riding. Engineered for performance and reliability, these motorcycles were direct competitors to established models from major manufacturers, offering a potent blend of power and agility characteristic of the brand's heritage in a competitive market. This comprehensive Workshop Service Repair Manual provides extensive coverage for the CR 250 and WR 250 (2004). It details complete workshop service and repair procedures, including routine maintenance, troubleshooting, diagnostics, and overhaul of all major systems such as the engine, transmission, chassis, brakes, and electrical components. The manual is an indispensable resource for owners, mechanics, and technicians, offering step-by-step instructions, diagrams, exploded views, and critical technical specifications necessary for maintaining, repairing, and optimizing the performance of these off-road motorcycles.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
CR 250 / WR 250
Year:
2004
Type:
Workshop Service Repair Manual
Codes
Product Code Identifier:
04
👋 Introduction
Market Position
Segment:
Off-road motocross/enduro sport motorcycle
Target User:
Motocross racers, enduro riders, mechanics, and hobbyists
Competitive Analysis
Competitors 2004:
KTM EXC series, Yamaha YZ/WR series, Honda CR/XR series, Suzuki RM/DR series, Kawasaki KX/KDX series
Key Features
Bike Focus Cr:
Competition Motocross (CR)
Bike Focus Wr:
Enduro/Cross-Country (WR)
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, overhaul, and parts identification
Page Count
Estimated Pages:
Extensive (Specific count not provided in product info, but described as 'Most Complete')
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English (Assumed, standard for OEM service manuals)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, lubrication, cooling system, fuel system, exhaust system
Transmission:
Gearbox disassembly, assembly, maintenance, clutch operation and adjustment
Chassis:
Frame, swingarm, suspension (forks and shock absorber), steering system
Brakes:
Hydraulic brake system, caliper maintenance, master cylinder service, bleeding procedures
Electrical:
Ignition system, lighting, wiring diagrams, battery maintenance, charging system
Fuel System:
Carburetor tuning, jetting, float bowl service, fuel tank and lines
Bodywork:
Body panels, seat, fuel tank removal/installation, plastics
Wheels Tires:
Wheel bearing service, spoke tension, tire replacement
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning
Diagnostics:
Troubleshooting guides for common issues, fault diagnosis
Rebuilds:
Complete engine, transmission, and suspension overhaul procedures
Adjustments:
Carburetor idle and mixture, clutch cable, brake lever free play
Torque Specs:
Detailed torque specifications for all critical fasteners
Technical Depth
Depth Level:
OEM Factory Level - Comprehensive and detailed
Detail Level:
Includes step-by-step instructions, diagrams, exploded views, and specifications
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Digital Resolution:
High-resolution scans, ensuring clarity of text and diagrams (assumed for OEM quality)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download - printable on standard paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke
Displacement:
249cc (approximately, exact bore/stroke needed from manual)
Cooling System:
Liquid-cooled
Bore X Stroke:
Specifics available in manual (typically around 66.4mm x 72mm for this era)
Performance
Horsepower:
Estimated 40-50 HP (requires manual verification)
Torque:
Specifics available in manual
Fuel System
Carburetor Type:
Mikuni TM Series (e.g., TM38)
Fuel Delivery:
Carburetor
Premix Ratio:
Standard 2-stroke pre-mix ratio (e.g., 40:1 or 50:1, manual to confirm)
Ignition
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Transmission Options:
N/A (Single configuration)
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch
Gear Ratios:
Specific ratios detailed in the manual
📐 Dimensions
Exterior
Wheelbase:
Specifics available in manual (typically around 1470-1485mm)
Seat Height:
Specifics available in manual (typically around 950-960mm)
Weights
Dry Weight:
Specifics available in manual (typically around 95-100 kg)
Fuel Tank Capacity:
Specifics available in manual (typically around 8-10 liters)
🛡️ Safety Features
Ratings
Safety Standards:
N/A (Off-road vehicles are not subject to the same road safety regulations)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Suspension Type:
Upside-down (USD) front forks, single rear shock absorber (Monoshock)
Passive Features
Frame Construction:
Steel or Chromoly frame (specifics in manual)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure off-road performance machine, no infotainment features)
Driver Assistance
Rider Aids:
N/A (No electronic rider aids)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours/miles (typical for 2-strokes: post-ride check, periodic gearbox oil change)
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (manual will specify)
Spark Plug Replacement:
Refer to manual for mileage/hours or condition-based replacement
Top End Rebuild:
Refer to manual for recommended hours (e.g., 40-80 hours for aggressive use)
Fluid Specifications
Engine Oil:
Type: 2-stroke pre-mix oil (specific grade and brand recommendations in manual)
Gearbox Oil:
Type: SAE 10W/30 or 10W/40 API GL-4 or GL-5 (verify specific recommendation in manual)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (specific type in manual)
Known Issues
Common Wear Items:
Clutch plates, piston rings, bearings, seals, chain and sprockets, brake pads
Specific Models:
Certain year Husqvarnas may have specific known issues, which are often addressed in detailed workshop manuals.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish motorcycle manufacturer, known for off-road prowess.
Model Evolution
Cr 250 Line:
Part of Husqvarna's long-standing motocross lineage, evolving through various engine and chassis updates.
Wr 250 Line:
Represents Husqvarna's enduro offerings, often sharing many components with the CR but with tuning and features for wider off-road use.
Production
Production Era:
Husqvarna motorcycles have a long production history, with the CR/WR 250 models being consistently updated.
🏆 Awards & Recognition
Recognitions
Motocross Reviews:
Husqvarna CR models often received positive reviews for performance and handling in their respective eras. Specific awards for the 2004 model are not detailed in product info.
Ratings
Performance Ratings:
N/A (N/A)
Certifications
Emission Standards:
N/A (Off-road vehicles)
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