Husqvarna CR125 2000 Workshop Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 100453

Tags: 2000 CR125 Husqvarna Misc Motorcycle Motorcycles

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Description

The 2000 Husqvarna CR125 is a potent motocross motorcycle engineered for competitive off-road riding. Renowned for its Swedish heritage and performance-oriented design, this model embodies the spirit of a long-standing commitment to dirt biking excellence. With its robust 125cc two-stroke, liquid-cooled engine, the CR125 delivers spirited power and agile handling, making it a favored choice for motocross enthusiasts and racers. Its construction emphasizes durability and responsiveness, key attributes for navigating demanding terrain and delivering a thrilling riding experience. This workshop service repair manual provides comprehensive, factory-level technical documentation for the 2000 Husqvarna CR125. It covers all essential maintenance procedures, diagnostic troubleshooting, and detailed repair instructions for every major system, including the engine, transmission, suspension, and braking components. The manual includes critical specifications, torque values, and high-resolution diagrams, ensuring accurate service and optimal performance. Its purpose is to serve as an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and restore this competition motorcycle to its peak condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

CR125

Year:

Vehicle Type:

Motocross Motorcycle

Codes

Vin Decoder Note:

VIN typically starts with 'H' for Husqvarna.

👋 Introduction

Market Position

Target Audience:

Owners of the 2000 Husqvarna CR125 motorcycle, mechanics, and vintage motocross enthusiasts.

Competitive Analysis

Value Proposition:

Provides official factory documentation, essential for accurate maintenance and repair, often unavailable through other means for older models.

Key Features

Completeness:

Official factory service repair manual, offering comprehensive coverage for all aspects of the vehicle.

Print Flexibility:

Ability to print the entire manual or specific sections as needed, offering flexibility for workshop use.

Diagnostic Tools:

Includes detailed troubleshooting sections to identify and resolve mechanical and electrical issues.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (likely PDF)

Page Count

Page Count:

Hundreds of pages (as stated in description, actual count varies by specific edition)

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine disassembly, assembly, troubleshooting, and repair procedures for the 125cc two-stroke engine.

Cooling System:

Radiator, hoses, water pump maintenance and repair, coolant specifications.

Fuel System:

Carburetor (Mikuni VM series likely) disassembly, cleaning, adjustment, jetting information, fuel tank, fuel lines.

Ignition System:

CDI ignition system, stator, coil, spark plug specifications and troubleshooting.

Exhaust System:

Expansion chamber, silencer inspection and maintenance.

Transmission System:

Gearbox disassembly, assembly, inspection, shift mechanism, clutch operation, clutch fluid specifications.

Clutch System:

Clutch plate replacement, clutch cable adjustment, clutch lever.

Suspension System:

Front fork (WP USD likely) overhaul, oil type and level, seals, bushings. Rear shock absorber maintenance, adjustment, and rebuild procedures.

Braking System:

Hydraulic front and rear disc brake system, caliper overhaul, master cylinder service, brake fluid type and bleeding procedures, pad replacement.

Wheel And Tire System:

Wheel bearing inspection and replacement, spoke tensioning, tire pressure recommendations, tire fitting.

Electrical System:

Wiring diagram, lighting system, kill switch, battery maintenance (if applicable, though likely kick-start only).

Frame And Bodywork:

Frame inspection, plastic body panel removal and installation, seat removal.

Procedures Included

Preventative Maintenance:

Detailed maintenance schedules, lubrication points, filter replacement intervals.

Troubleshooting Diagnostics:

Step-by-step troubleshooting guides for common performance issues, starting problems, and component failures.

Repair Procedures:

Comprehensive instructions for component replacement, rebuilds, and adjustments across all vehicle systems.

Engine Rebuild:

Full engine overhaul instructions, including piston, ring, cylinder, and crankshaft service.

Suspension Service:

Front fork seal replacement, rear shock absorber rebuild.

Carburetor Tuning:

Jetting charts, mixture screw adjustments, idle speed settings.

Technical Depth

Depth:

Factory-level, in-depth technical repair and diagnostic information suitable for professional mechanics and experienced enthusiasts.

Precision Specs:

Includes critical torque values, clearances, tolerances, and measurements for precise assembly.

📊 Manual Specifications

File Format

File Type:

Digital Download (likely PDF)

Print Quality

Printability:

Designed to be fully printable, allowing users to select and print specific sections or the entire manual.

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding For Print:

N/A (digital format); printable for binding as needed (e.g., spiral-bound).

Paper Type

Paper Type For Print:

N/A (digital format); recommended for durable paper (e.g., 20-24 lb bond) for workshop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

125cc Two-Stroke, Liquid-Cooled

Bore X Stroke:

Typically 54mm x 54.5mm (verify with manual for exact spec)

Power Output:

Estimated 35-40 HP (Horsepower) at peak RPM (requires manual verification)

Torque Output:

Estimated 20-23 Nm (Newton-meters) (requires manual verification)

Performance

Compression Ratio:

Typically around 8.0:1 to 8.5:1 (check manual for specific model compression)

Fuel System

Carburetor Model:

Likely Mikuni VM38 or similar 38mm flat slide carburetor

Fuel Type:

Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 40:1 or 50:1 ratio, verify with manual)

Premix Ratio:

Manual will specify the exact recommended pre-mix ratio for optimal engine life and performance.

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual

Gear Ratios:

Specific gear ratios will be detailed in the manual for each of the 6 speeds.

Clutch Type:

Wet Multi-Plate Clutch

Features

Clutch Actuation:

Hydraulic Clutch Actuation (typical for Husqvarna of this era)

📐 Dimensions

Exterior

Wheelbase:

Approximately 1450 mm (57.1 inches) (verify with manual)

Ground Clearance:

Typically around 340-350 mm (13.4-13.8 inches) (verify with manual)

Weights

Dry Weight:

Approximately 97-100 kg (214-220 lbs) (verify with manual)

🛡️ Safety Features

Ratings

Safety Certification:

N/A (as a competition off-road motorcycle, not typically road-legal or subject to standard automotive safety ratings like NHTSA/Euro NCAP)

Active Features

Braking System Design:

Powerful hydraulic disc brakes front and rear for effective stopping power.

Passive Features

Frame Construction:

Robust chromoly steel frame designed for motocross impact and rigidity.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Competition off-road motorcycle, no infotainment system).

Driver Assistance

Rider Assistance:

N/A (Basic mechanical systems, no electronic rider aids).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Frequency:

Manual will specify gearbox oil change intervals (e.g., every 10-15 hours of riding).

Air Filter Cleaning:

Recommended to clean after every few rides, or more frequently in dusty conditions.

Spark Plug Replacement:

Manual will provide recommended replacement intervals based on plug type and usage.

Fluid Specifications

Engine Oil Type:

Gearbox oil specification will be listed (e.g., SAE 75W/90 or similar gear oil).

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid (confirm specific requirement in manual).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Known Issues

Common Wear Items:

Piston rings, clutch plates, wheel bearings, suspension seals, and chain/sprockets are common wear items on high-performance two-strokes of this era.

Maintenance Criticality:

Proper and timely maintenance is critical for the longevity and performance of the two-stroke engine.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, originating from Sweden in 1903.

Model Evolution

Cr Series:

The CR series represents Husqvarna's line of cross-country/motocross racing motorcycles, known for their performance and off-road prowess.

Production

Manufacturing Location:

Swedish-built (at the time of this model's production, prior to various ownership changes).

🏆 Awards & Recognition

Recognitions

Motocross Performance:

Husqvarna CR models were competitive in their class during their production years, often recognized for their handling and engine power.

Manual Quality:

Official factory manuals are considered the gold standard for vehicle repair and maintenance documentation.