Target Audience:
Husqvarna SM 400/450/510R owners, motorcycle mechanics, and restoration specialists seeking in-depth technical guidance.
Advantage:
Provides professional-level repair information, saving significant costs compared to dealership service.
Ease Of Use:
Easy to navigate, view, and print sections as needed. No advanced computer skills required.
Durability:
Digital format avoids wear and tear associated with physical manuals.
Seller Reputation:
Trusted seller of genuine items.
Engine:
Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel injection, ignition system.
Transmission:
Gearbox components, clutch operation, shift mechanisms, maintenance, and repair.
Chassis:
Frame, subframe, suspension (forks, shock absorber), steering system, swingarm, wheel bearings.
Brakes:
Front and rear brake systems (hydraulic calipers, master cylinders, brake lines, rotors), bleeding procedures, pad replacement.
Electrical:
Wiring diagrams, starter system, battery, lighting, ignition, sensors, ECU, troubleshooting electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulation.
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), gaskets, and mounting.
Cooling System:
Radiator, hoses, coolant, fan operation, thermostat, bleeding procedures.
Bodywork:
Fairings, seat, fuel tank cover, fenders, handle bars, controls, levers.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks.
Troubleshooting:
Diagnostic procedures for common problems, fault codes (if applicable), symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Rebuild:
Comprehensive engine and transmission rebuild procedures, including torque specifications and critical clearances.
Special Tools:
Identification of required special tools for specific repair procedures.
Depth:
Comprehensive, from basic maintenance to complete engine and chassis overhauls, aimed at professional technicians and experienced DIY enthusiasts.
Format Details:
Searchable PDF with high-resolution images, allowing for easy navigation and printing of specific sections.
Image Resolution:
High-quality photos, illustrations, and diagrams for clarity.
Binding:
Digital Download (No physical binding)
Paper Type:
N/A (Digital format)
Operating Systems:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, VISTA, Windows 7) and all Mac Computers.
PDF Reader:
Adobe Acrobat Reader or compatible PDF viewer.
Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement 400Cc:
Approximately 400cc (Specific bore/stroke for SM400R)
Displacement 450Cc:
Approximately 450cc (Specific bore/stroke for SM450R)
Displacement 510Cc:
Approximately 510cc (Specific bore/stroke for SM510R)
Horsepower Range:
Estimated 40-55 HP (Varies by model and specific tuning, manual will provide exact figures).
Torque Range:
Estimated 35-45 Nm (Varies by model and specific tuning, manual will provide exact figures).
Injection System:
Electronic Fuel Injection (EFI) - Specific system (e.g., Mikuni, Keihin) detailed in manual.
Ignition System:
Digital CDI, Electric Start.
Oil Type:
High-performance motorcycle engine oil, typically SAE 10W-50 or 15W-50. (Specific API/JASO rating detailed in manual).
Capacity:
Approximately 1.0 - 1.2 Liters (Manual will specify exact capacity for each model).
Infotainment System:
N/A (This is a performance motorcycle, typically without extensive infotainment features beyond basic instrumentation).
Assistance Features:
N/A (Focus is on rider control and machine feedback).
Connectivity Features:
N/A
Dashboard:
Digital or analog-digital combination with speedometer, tachometer, odometer, trip meters, and essential warning lights.
Oil Change Interval:
Typically every 3,000-5,000 km or annually. (Exact interval specified in manual).
Air Filter Cleaning:
Regular inspection and cleaning, typically every 1,000-2,000 km. (Manual will detail frequency and procedure).
Chain Maintenance:
Lubrication and adjustment every 500-1000 km. (Manual provides specific procedures and slack limits).
Valve Clearance Check:
Typically every 6,000-10,000 km. (Crucial procedure detailed extensively in the manual).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. (Specific type and capacity in manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. (Manual will specify exact type for optimal performance).
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, suspension seals. Manual provides inspection and replacement guidance.
Electrical Connectors:
Corrosion or loose connections in wiring harnesses can be a potential issue. Manual offers troubleshooting for electrical systems.
