This manual covers the SM 400 R, SMR 450 R, SM 450 R, and SM 510 R models from the 2007 production year, specifically for USA/CDN-AUS regions. These supermoto motorcycles are known for their performance-oriented design, drawing from a strong heritage in off-road racing. The engineering quality is reflected in their robust frame construction and high-performance hydraulic disc brakes, ensuring agility and control. While specific engine performance figures are not detailed here, the various engine displacements (400cc, 450cc, 510cc) cater to different rider preferences, all contributing to a reputation for capable and exciting machines.
This workshop service repair manual provides comprehensive guidance for maintaining and repairing your supermoto. It covers a wide array of systems, including engine mechanicals, fuel and cooling systems, transmission, suspension, brakes, and the electrical system, complete with wiring diagrams. The manual is structured with step-by-step instructions, detailed substeps, and hundreds of high-quality photos and illustrations to facilitate understanding for both do-it-yourself enthusiasts and experienced mechanics. Key areas such as maintenance schedules, adjustments, troubleshooting, diagnostics, and assembly procedures are thoroughly explained, with critical information highlighted through notes, cautions, and warnings to ensure safe and effective operation.
Model:
SM 400 R / SMR 450 R / SM 450 R / SM 510 R
Region Applicability:
USA/CDN-AUS
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to keep vehicle working properly, comprehensive repair resource
Differentiation:
Instant download delivery, comprehensive multi-language support, highly detailed illustrations and instructions
Feature 1:
Step-by-step instructions with detailed substeps
Feature 2:
Hundreds of high-quality photos and illustrations
Feature 3:
Integrated troubleshooting and electrical diagrams
Feature 4:
Critical information highlighted with notes, cautions, and warnings
Feature 5:
Clear table of contents for fast information retrieval
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Adjustments
Estimated Page Count:
Detailed within sections, exact number not specified but comprehensive
Type:
Workshop Service Repair Manual
Purpose:
Designed for both DIY owners and professional mechanics
Languages:
English (ENG), Italian (ITA), French (FRE), German (GER), Spanish (ESP)
Delivery Method:
Instant Download
Engine Mechanical:
Disassembly, Overhauling, Re-assembly
Fuel System:
Included within general operations and engine sections
Cooling System:
Engine Cooling System (N)
Transmission:
Detailed within engine overhaul/assembly and general operations
Suspension:
Front Suspension (I), Rear Suspension (J)
Electrical System:
Electric System (M), Wiring Diagrams
Frame And Wheels:
Frame, Wheels (Y)
Clutch System:
Hydraulic Control Clutch (P)
Maintenance:
Maintenance Schedules, Adjustments, Settings (B, D)
Troubleshooting:
Troubles and Remedies (C), Electrical Service Procedures
Repair:
Complete Step-by-Step Repair Procedures for all covered systems
Diagnostics:
Integrated with troubleshooting and electrical sections
Assembly:
"KITS" Assembling Instructions (O)
Depth:
Comprehensive from basic maintenance to full engine overhaul and component repair
Illustration Detail:
Hundreds of photos and illustrations, enlarged insets, detailed drawings
Instruction Format:
Numbered step-by-step instructions, detailed substeps
Safety Information:
Notes, Cautions, and Warnings throughout
Model List:
SM 400 R, SM 450 R, SM 510 R, SMR 450 R
Regional Notes:
Dedicated section for USA/CDN-AUS models (Z)
Indexing:
Fully indexed for easy navigation
Printable:
All pages are printable
Image Enlargement:
Images can be blown up and printed enlarged
Binding:
N/A (Digital Download)
Paper:
N/A (Digital Download)
Operating Systems:
All Windows & Mac Computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, etc.)
Software:
Adobe PDF Reader
Engine Type:
Single-cylinder, 4-stroke (typical for this model range)
Engine Variants:
400cc, 450cc, 510cc (specific designations likely SOHC/DOHC based on model)
Horsepower:
Specific figures not provided, but performance-oriented for supermoto
Torque:
Specific figures not provided
Fuel Delivery:
Likely fuel injection (EFI) for 2007 models, but carburetor information may also be present
Oil Capacity:
Refer to maintenance section (B) for specific capacities
Engine Identification:
Details for identifying engine variant will be within the manual
Type:
5-speed or 6-speed manual transmission (typical for supermoto)
Optional Types:
N/A (Standard manual transmission expected)
Clutch Type:
Hydraulic actuated wet multi-plate clutch
Transmission Oil:
Specific grade and type detailed in Maintenance section (B)
Type:
Supermoto motorcycle (dimensions specific to each model variant)
Dry Weight:
Varies by model (e.g., SM400R, SM450R, SM510R), details in manual
Wheel Size Front:
Typically 17-inch for Supermoto
Wheel Size Rear:
Typically 17-inch for Supermoto
Safety Standards:
N/A for motorcycle safety ratings in traditional automotive sense; emphasis on safe operation and maintenance within manual
Braking System:
High-performance hydraulic disc brakes front and rear
Frame Construction:
Robust frame design for stability and handling
Infotainment System:
N/A (Performance motorcycle focus, no integrated infotainment)
ABS:
ABS was not standard on most supermoto models of this era; check specific bike specifications if applicable.
Connectivity Features:
N/A
Ignition System:
Details on CDI/ECU and ignition coils provided in Section M
Oil Change Interval:
Refer to Section B for specific recommended intervals (e.g., every X hours of operation or Y miles/kilometers)
Spark Plug Replacement:
Detailed in Section B
Valve Adjustment:
Detailed in Section B, typically at specific mileage or operating hour intervals
Engine Oil Type:
Specific API classification, viscosity grade (e.g., 10W-40, 15W-50) and capacity detailed in Section B
Coolant Type:
Proprietary or standard motorcycle coolant specification in Section B
Brake Fluid Type:
DOT 4 or DOT 5.1 likely, specified in Section B
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals (typical for performance motorcycles of this era)
Electrical Gremlins:
Wiring harness integrity and connector corrosion can be issues, addressed in Section M
Torque Specifications:
Comprehensive torque values provided in Section X for all critical fasteners.
Brand Origin:
Swedish brand known for off-road motorcycles and high-performance vehicles.
Supermoto Lineage:
Husqvarna has a long history in off-road racing, with their SMR line representing their supermoto offerings.
Manufacturing Location:
Italy (at the time of production)
Industry Awards:
Specific awards for this model year not listed, but Husqvarna SMR series generally well-regarded for performance.
Customer Satisfaction:
Subjective; manual provides technical data to maintain optimal performance.
