Market Segment:
Performance Supermoto / Motard Motorcycles
Target Audience:
Husqvarna SM 400 R / SM 450 R owners, independent repair shops, motorcycle enthusiasts
Competitors:
Models from KTM (e.g., 450 EXC/SMR), Yamaha (e.g., WR450F converted), Suzuki (e.g., DRZ400SM), Honda (e.g., CRF450R converted)
Feature 1:
Factory-level repair and maintenance information
Feature 2:
Detailed visual aids (photos, diagrams)
Feature 3:
Comprehensive troubleshooting and diagnostic guidance
Feature 4:
Lifetime access and usability
Coverage Years:
2003-2004
Coverage Models:
SM 400 R, SM 450 R
Estimated Page Count:
Hundreds (Specific count not provided, but described as 'very detailed' with 'hundreds of pages')
Type:
Factory Service Repair Workshop Manual
Description:
Professional Manual covering all repairs, servicing, and troubleshooting procedures.
Language:
English (Assumed, standard for service manuals of this nature)
Accessibility:
Instant download for computer, tablet, or smartphone
Licensing Model:
Lifetime use, no expiry, no renewal fees, no limitations
Device Compatibility:
Unlimited computers/devices
Trial Version:
No, full version only
Print Capability:
Print single pages or entire manual
Engine:
Complete engine overhaul, tuning, diagnostics, component specifics (e.g., carburetor, ignition, cooling system if applicable)
Transmission:
Clutch, gearbox operation, maintenance, repair procedures, lubrication
Chassis:
Frame inspection and repair, swingarm, linkage maintenance, bearing service
Suspension:
Front fork (USD), rear shock absorber service, adjustments, seal replacement, damping control
Brakes:
Front and rear brake system maintenance, caliper service, master cylinder rebuild, bleeding procedures, pad replacement, rotor inspection
Electrical:
Wiring diagrams, lighting system, ignition system components, battery maintenance, charging system (stator, regulator/rectifier), starter motor
Fuel System:
Fuel tank, fuel pump (if applicable), fuel lines, carburetor settings and cleaning
Exhaust System:
Muffler, header pipe maintenance and repair
Cooling System:
Radiator, coolant hoses, fan (if applicable), coolant specifications and replacement
Wheels Tires:
Wheel bearing service, tire pressure specifications, rim inspection
Bodywork:
Fairings, seat, fenders, graphics removal and installation
Maintenance:
Routine servicing, oil changes, filter replacements, chain adjustment, pre-ride checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding guides
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Rebuild:
Detailed procedures for major component overhauls (e.g., engine, gearbox, suspension)
Diagnostics:
Electrical system diagnostics, engine performance testing
Cleaning:
Specific cleaning procedures for components like carburetors, fuel injectors (if applicable), and electrical connectors
Depth:
Comprehensive (Professional Mechanic/Technician level)
Visuals:
Hundreds of detailed photos & diagrams, exploded diagrams
Instructions:
Step-by-step instructions for every job
Engine Type:
Single-cylinder, 4-stroke (common for these models, specific details likely in manual)
Engine Displacement 400:
Approximately 400cc (Specific CC for SM 400 R to be confirmed in manual)
Engine Displacement 450:
Approximately 450cc (Specific CC for SM 450 R to be confirmed in manual)
Cooling System:
Liquid-cooled (Standard for these performance-oriented models)
Horsepower:
Estimated 40-50 HP range (Specific figures to be confirmed in manual)
Torque:
Torque figures to be confirmed in manual
Carburetor Size 400:
Likely Keihin FCR 39mm or similar for SM 400 R (specific details in manual)
Carburetor Size 450:
Likely Keihin FCR 41mm or similar for SM 450 R (specific details in manual)
Fuel Type:
Unleaded gasoline (Regular or Premium, specified in manual)
Oil Change Interval:
Typical 3,000-5,000 km or annually (Specific intervals and oil type in manual)
Valve Clearance Check:
Typically every 5,000-10,000 km (Critical procedure detailed in manual)
Chain Maintenance:
Regular cleaning, lubrication, and adjustment (Frequency dependent on riding conditions)
Engine Oil Type:
Likely SAE 10W-40 or 10W-50, JASO MA certified (Specifics in manual)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water (Specifics in manual)
Brake Fluid Type:
DOT 4 (Standard for hydraulic brakes, specify in manual)
Issue 1:
Carburetor tuning can be sensitive to altitude and temperature changes, requiring periodic adjustment.
Issue 2:
Some owners report wear on the kickstart mechanism if not operated correctly.
Issue 3:
Regular chain and sprocket inspection/replacement is crucial for drivetrain longevity.
Issue 4:
Valve clearance checks are important for maintaining engine performance and preventing damage.
