Husqvarna SM TE 610IE 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SM TE 610IE Year: 2008 Codes Chassis Code: Generic for SM TE 610IE models 👋 Introduction Market Position Vehicle Segment: Supermoto/Dual-Sport Motorcycle Target...

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Type: Motorcycle

Vendor:

Sku: 77208

Tags: 2008 Husqvarna Misc Motorcycle Motorcycles SM TE 610IE

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Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SM TE 610IE

Year:

Codes

Chassis Code:

Generic for SM TE 610IE models

👋 Introduction

Market Position

Vehicle Segment:

Supermoto/Dual-Sport Motorcycle

Target Audience:

Enthusiasts and owners seeking in-depth technical knowledge for maintenance and repair of their Husqvarna SM TE 610IE.

Competitive Analysis

Competitors 2008:

KTM 690 SMC, Aprilia SXV 550, Yamaha WR250X, Suzuki DR-Z400SM

Key Features

Vehicle Philosophy:

Blending off-road capability with street legality and performance, offering a nimble and engaging riding experience.

Manual Value Proposition:

Empowers owners to perform a wide range of maintenance and repair tasks, saving time and money while ensuring proper vehicle upkeep.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

250-350 (typical for this model's comprehensive service manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine disassembly, assembly, inspection, and repair of all internal components (pistons, rings, crankshaft, camshafts, valves, timing system, lubrication system).

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel lines, and related sensors.

Ignition System:

Ignition coils, spark plugs, ECU control, timing verification.

Cooling System:

Radiator, cooling fan, coolant pump, hoses, thermostat, coolant type specifications.

Transmission Drivetrain:

Clutch operation and replacement, gearbox inspection, gear shifting mechanisms, final drive assembly, chain and sprockets.

Suspension:

Front forks (rebuild, oil levels, settings), rear shock absorber (rebuild, adjustments), linkage systems, bearings.

Brakes:

Front and rear brake systems, caliper overhaul, disc replacement, master cylinders, brake fluid specifications, bleeding procedures.

Electrical System:

Wiring diagrams, component identification, battery maintenance, lighting system, starter system, charging system, fuses, relays.

Frame Chassis:

Frame inspection, steering head bearings, wheel hub and spoke inspection, tightening torques for critical fasteners.

Bodywork Plastics:

Fairing removal and installation, seat, fuel tank, fenders, and associated hardware.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, brake pad checks, tire pressure checks, spark plug inspection.

Troubleshooting:

Diagnostic procedures for common and uncommon issues related to engine performance, electrical systems, starting problems, and fuel delivery.

Engine Overhaul:

Step-by-step instructions for complete engine teardown, cleaning, inspection, measurement, and reassembly, including torque specifications.

Suspension Rebuild:

Detailed instructions for fork seal replacement, fork oil changes, shock absorber servicing, and proper adjustment procedures.

Electrical Diagnostics:

Using multimeters for testing circuits, voltage drops, continuity, and fault diagnosis based on wiring diagrams.

Brake System Maintenance:

Bleeding procedures, caliper piston service, master cylinder replacement, and brake pad wear inspection.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic flowcharts and troubleshooting trees for identifying root causes of problems.

Rebuild Procedures:

Comprehensive instructions for complete engine and component rebuilds, including critical measurements and tolerances.

Technical Drawings:

Includes detailed exploded views, diagrams, and illustrations of all major components.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely searchable text content for efficient information retrieval.

Print Quality

Print Quality:

Designed for clear printing of text and diagrams.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

576cc (bore x stroke typically around 98mm x 76.8mm)

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower Estimated:

Approximately 50-55 HP (varies by market and specific tuning)

Torque Estimated:

Approximately 40-45 lb-ft (varies by market and specific tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Mikuni or Keihin system common

Fuel Type Required:

Unleaded gasoline (91 octane or higher recommended)

Lubrication

Oil Capacity:

Approximately 1.5-1.8 Liters (check manual for precise figure)

Oil Type Specification:

SAE 10W-40 or 15W-50 API SG, SH, SJ, SL or JASO MA/MA2 (verify with manual)

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Clutch Type:

Wet, multi-plate

Optional

Optional Transmission:

N/A for this model year

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Approximately 1470-1500 mm (57.9-59.1 inches)

Seat Height:

Approximately 890-910 mm (35.0-35.8 inches)

Weights

Dry Weight Estimated:

Approximately 140-150 kg (309-331 lbs)

Fuel Tank Capacity:

Approximately 11-13 Liters (2.9-3.4 US gallons)

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not typically subjected to the same crash test rating systems as cars. Safety is inherent in design and rider skill.

Active Features

Braking System:

Hydraulic disc brakes front and rear (typically Brembo components).

Suspension Performance:

Upside-down front forks and adjustable rear shock provide stability and control.

Passive Features

Frame Construction:

Robust steel trellis or perimeter frame for structural integrity.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Motorcycle focused on performance, not infotainment)

Driver Assistance

Electronic Aids:

Primarily focused on EFI for optimal engine management; ABS was not standard on this model.

Connectivity

Connectivity Features:

N/A (Motorcycle focused on performance, not connectivity)

Instrumentation

Dashboard Type:

Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, and basic warning lights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. (Consult manual for exact figures).

Air Filter Cleaning:

Every 1,000-2,000 km (600-1,200 miles) or as needed based on riding conditions.

Spark Plug Replacement:

Every 6,000-10,000 km (3,700-6,200 miles) or annually. (Check for specific plug type and gap).

Valve Clearance Check:

Typically every 6,000-10,000 km (3,700-6,200 miles). (Requires specialized tools and knowledge).

Chain And Sprockets Inspection:

Regularly inspect for wear and tension. Lubricate every 500 km (300 miles) or after riding in wet conditions.

Fluid Specifications

Brake Fluid Type:

DOT 4 (or DOT 5.1 if specified for higher performance)

Coolant Type:

Ethylene glycol-based antifreeze mixture (50/50 water/coolant recommended, color may vary).

Fork Oil Type Viscosity:

Typically SAE 5W or 10W motorcycle fork oil (specific type and level crucial for handling).

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings, and air filter element are common wear items requiring periodic replacement.

Efi System Considerations:

Ensure proper battery voltage for reliable EFI operation. Occasional cleaning of the throttle body may be beneficial.

Engine Vibration:

Single-cylinder engines can produce noticeable vibration; proper engine mounting and rider technique mitigate this.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles, originally Swedish, with a long history in off-road racing and motorcycle manufacturing.

Model Evolution

Sm Te Lineage:

The SM TE series represents Husqvarna's dedication to the supermoto and enduro segments, building on decades of off-road expertise.

2008 Updates:

For 2008, the 610IE likely received refinements to the EFI system, chassis tuning, and potentially updated graphics or componentry based on previous model year feedback.

Production

Manufacturing Location:

Typically Italy during this period, under the ownership of the Cagiva Group and later BMW Motorrad.

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

The SM TE 610IE was generally well-received in reviews for its playful handling, strong engine performance for its class, and versatility between street and light off-road use.

Ratings

Performance Benchmarks:

Often cited for its agility and ability to tackle twisty roads and urban environments with ease.

Certifications

Emissions Standards:

Compliant with relevant emissions standards for its model year and market of sale.