Coverage Areas:
All Models, Engines, Trim, and Transmission Types for 2007-2008 Husqvarna SM400R.
Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive).
Manual Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader & WinZip (or equivalent decompression software)
Operating System Compatibility:
Compatible with All Versions of Windows & Mac
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Frame And Chassis:
Includes inspection, maintenance, and repair procedures for the motorcycle's frame, subframe, and related components.
Wheel And Tire Service:
Covers wheel removal and installation, tire mounting and balancing, spoke tension checks, and wheel bearing maintenance.
Brake System Overhaul:
Details disassembly, inspection, repair, and bleeding procedures for both front and rear brake systems, including master cylinders, calipers, and lines.
Suspension System Maintenance:
Provides instructions for fork seal replacement, rear shock absorber service, spring adjustments, and general suspension tuning.
Steering Head Service:
Covers inspection, adjustment, and replacement of steering head bearings.
Electrical System Diagnostics:
Includes detailed wiring diagrams, troubleshooting guides for common electrical faults, component testing procedures, and lighting system service.
Procedures Included:
Service, Maintenance, Troubleshooting, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Diagnostics, Wiring Diagram interpretation.
Engine Rebuild:
Comprehensive steps for complete engine disassembly, cleaning, inspection, and reassembly, including piston, connecting rod, and crankshaft service.
Transmission Repair:
Detailed procedures for gearbox disassembly, inspection of gears and shift forks, and reassembly.
Clutch Adjustment And Replacement:
Instructions for clutch lever free play adjustment, clutch cable replacement, and clutch plate replacement.
Fuel System Cleaning And Rebuilding:
Procedures for carburetor cleaning, jetting adjustments, float bowl service, and fuel filter replacement.
Cooling System Flushing And Repair:
Guidance on coolant replacement, radiator inspection, hose replacement, and water pump service.
Technical Depth:
Professional technician level, detailed diagrams, specific repair procedures, critical specifications, troubleshooting guidance.
Diagnostic Charts:
Troubleshooting charts that correlate symptoms with potential causes and corrective actions.
Torque Specifications:
Precise torque values for all fasteners to ensure correct assembly and prevent component damage.
Special Tools Required:
Identification of specific tools and equipment needed for particular repair procedures.
Oil Change Interval:
Typically 3,000-5,000 km or annually, specific interval in manual. Gearbox oil and clutch oil checks are also critical.
Spark Plug Replacement:
Variable, typically between 5,000-10,000 km, confirmed in manual.
Engine Oil Type:
High-quality motorcycle-specific synthetic oil, viscosity typically 10W-40 or 15W-50 (specific API and JASO rating in manual).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (specific mixture ratio and type in manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 (manual will specify precise requirement).
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates due to performance nature.
Electrical Component Wear:
Occasional issues with stator or voltage regulator, detailed troubleshooting in manual.
Suspension Seals:
Fork seal leaks can occur with hard use, manual details inspection and replacement.