2006 Husqvarna SM610 TE610 Motorcycle Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 105818

Tags: 2006 Chainsaws E Models Home and Garden Husqvarna Motorcycle Power Equipment SM610 TE610

Product variants

Description

This manual pertains to the 2006 SM610 and TE610 dual-sport motorcycles. These models represent a generation of versatile machines designed to bridge the gap between agile supermoto performance and capable off-road riding. With a heritage rooted in competition, these brands deliver robust engineering in these models, available in variants offering 39 KW or 22 KW power outputs to suit different rider needs and regional regulations. The manual provides specific insights for USA/CDN and AUS market variations, reflecting a global presence. This comprehensive service repair manual, presented in English and available in a searchable format, is designed to guide owners and technicians through all aspects of vehicle maintenance and repair. It covers mechanical systems including the engine, suspension, brakes, and chassis, as well as complete electrical system diagnostics. Detailed procedures for routine maintenance, troubleshooting, settings, adjustments, and complete disassembly and re-assembly are provided, supported by detailed illustrations and diagrams. The manual's depth ensures it is valuable for both DIY enthusiasts and professional mechanics seeking to maintain these performance-oriented motorcycles.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SM610 / TE610

Year:

Vin Prefix Sm610 39Kw:

ZCGA100AB5V

Vin Prefix Sm610 22Kw:

ZCGA101AB5V

Vin Prefix Te610 E 39Kw:

ZCGA100AA5V

Vin Prefix Te610 E 22Kw:

ZCGA101AA5V

Vin Prefix Sm610 Usa Cdn:

ZCGAFEKP#6V4

Vin Prefix Te610 Usa Cdn:

ZCGEAEKP#6V3

Generation

Model Generation:

This manual covers the 2006 model year which represents a specific generation of the Husqvarna SM610 and TE610 platforms.

Codes

Engine Codes:

While specific engine codes aren't detailed, the manual differentiates by power output (39 KW and 22 KW) indicating potential variations in engine tuning or emissions equipment relevant to different markets.

👋 Introduction

Market Position

Segment:

The Husqvarna SM610 and TE610 are versatile dual-sport motorcycles, blending supermoto agility with off-road capability. This manual serves the owners and technicians supporting these specialized machines.

Competitive Analysis

Competitors:

Competes in the premium dual-sport and supermoto segments against manufacturers like KTM (e.g., EXC series), Aprilia (e.g., SXV series), and Yamaha (e.g., WR series) from the mid-2000s era.

Key Features

Manual Value Proposition:

Provides essential, detailed information for DIY repairs and maintenance, offering significant cost savings compared to dealership service. Emphasizes the ability for owners to perform repairs themselves.

📋 Manual Details

Coverage Areas

Regions Covered:

Includes specific notes for USA/CDN and AUS models, suggesting adaptations for regional specifications or regulations.

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine disassembly, overhauling, and re-assembly; front and rear suspension; brakes; frame; wheels; lubrication circuit; engine cooling system.

Electrical Systems:

Complete electric system diagnostics and repair.

Procedures Included

Repair And Maintenance:

Complete tear down and rebuild, routine maintenance, troubleshooting, settings and adjustments, general operations, diagnostic procedures, repair procedures.

Diagnostic Troubleshooting:

Dedicated section for 'Troubles and remedies' assists in diagnosing and resolving common and uncommon issues.

Adjustments Settings:

Covers necessary 'Settings and adjustments' for various components to ensure proper operation.

Technical Depth

Depth:

Comprehensive, covering complete disassembly and rebuild, intended for both do-it-yourselfers and experienced mechanics.

Illustration Quality:

Features detailed illustrations, diagrams, and wiring schematics to aid in understanding complex procedures.

Instruction Style:

Provides step-by-step instructions derived from complete machine disassembly for clarity.

📊 Manual Specifications

File Format

Compatibility:

Compatible with All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc. Requires Adobe PDF Reader.

Download Type:

Instant Download upon payment completion.

Searchability:

Searchable PDF format for quick information retrieval.

Print Quality

Quality Description:

QUALITY manual, 100% complete and intact, no missing/corrupt pages/sections. SEARCHABLE content.

Binding Type

Binding:

Digital Download (PDF format). Can be saved to hard-drive, burned to CD-ROM, viewed on any computer, zoomed, and printed.

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke engine (specific displacement not detailed in provided text but typically around 576cc for these models).

Performance

Power Output:

Available in 39 KW (~52 hp) and 22 KW (~30 hp) variants, catering to different performance expectations or licensing requirements.

Fuel System

Fuel Delivery:

Likely equipped with a carburetor or potentially early fuel injection depending on specific sub-model and market. Manual covers relevant systems.

Cooling System

Cooling Type:

Engine cooling system is covered, indicating liquid cooling is standard for these performance-oriented engines.

Overhauling

Engine Overhauling Procedures:

Detailed procedures for engine overhauling are a core component of this manual.

🔧 Transmission

Standard

Transmission Type:

Likely a 6-speed manual transmission, typical for this class of motorcycle.

Optional

Clutch Type:

Wet multi-plate clutch is a common configuration for Husqvarna motorcycles of this era, detailed in the manual.

Features

Gear Ratios:

Detailed information on gear ratios and transmission overhaul is included within the manual.

📐 Dimensions

Exterior

Vehicle Type:

Dual-sport / Supermoto motorcycle. Specific dimensions (length, width, height, seat height) are not provided but are covered in detail within the manual's sections on frame and chassis.

Weights

Dry Weight:

Dry weight figures for the SM610 and TE610 models are typically in the range of 130-140 kg (approx. 285-310 lbs), though precise figures are detailed in the manual.

🛡️ Safety Features

Ratings

Safety Features:

While no formal crash ratings exist for motorcycles in the same way as cars, the manual covers braking systems and chassis integrity crucial for rider safety.

Active Features

Braking System:

The manual details the front and rear brake systems, which are critical active safety features.

Passive Features

Chassis Design:

The manual's coverage of frame and wheel specifications contributes to understanding the motorcycle's structural integrity.

💡 Technology Features

Infotainment

Infotainment Features:

As a performance-oriented dual-sport motorcycle, advanced infotainment systems are not a feature. Instrumentation would typically include a speedometer, tachometer, odometer, and basic indicator lights.

Driver Assistance

Rider Assistance:

No electronic rider assistance systems (e.g., ABS, traction control) are specified for this model year. Focus is on mechanical systems and rider skill.

Connectivity

Connectivity Features:

No wireless or data connectivity features are present on this model.

🔧 Maintenance

Service Intervals

Scheduled Maintenance:

The manual provides comprehensive guidance on routine maintenance, including oil changes, filter replacements, chain adjustments, and valve checks. Specific intervals are detailed within the 'Maintenance' section.

Fluid Specifications

Engine Oil:

The manual specifies the correct type and viscosity of engine oil required for optimal performance and longevity. Typical specifications for this era and type of engine would be SAE 10W-50 or 15W-50 synthetic motorcycle oil.

Coolant:

Specifications for the engine coolant (type and mixture ratio) are provided.

Brake Fluid:

DOT 4 brake fluid is typically specified for hydraulic brake systems of this vintage.

Known Issues

Common Wear Items:

While not explicitly listed as 'known issues,' the manual's detailed sections on engine, suspension, and brakes implicitly cover common wear items and their servicing, such as clutch plates, fork seals, and brake pads.

Torque Specs

Torque Specifications:

Crucial torque specifications for various engine, chassis, and suspension components are provided, essential for correct assembly and safety.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna is one of the oldest motorcycle manufacturers, with a strong heritage in off-road and competition motorcycles, including motocross and enduro.

Model Evolution

Evolution:

The SM610 (Supermoto) and TE610 (Enduro) models represent Husqvarna's diversification into street-legal off-road variants, often building on existing enduro platforms with road-biased components.

Production

Manufacturing Origin:

Husqvarna motorcycles are historically manufactured in Sweden, though ownership and production locations have shifted over time. The 2006 models were part of this legacy.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Specific awards for the 2006 models are not detailed in the provided product information. However, Husqvarna motorcycles generally garner respect within the off-road and supermoto communities for their performance and build quality.