Category:
Performance Supermoto Motorcycle
Target Audience:
Enthusiasts and mechanics focused on maintaining and repairing the Husqvarna SMR 450 R.
Competitors:
KTM EXC/SXS models, Yamaha WR-F series, Suzuki DR-Z400SM, Honda CRF-X with supermoto conversion.
Vehicle Type:
High-performance, lightweight, off-road oriented motorcycle adapted for street use (supermoto).
Manual Purpose:
To provide comprehensive guidance for the repair, maintenance, and restoration of the 2007 Husqvarna SMR 450 R.
Manual Value Proposition:
Empowers owners to perform complex tasks, saving on labor costs and ensuring proper upkeep.
Manual Type:
Service Repair Manual
Page Count:
Hundreds of pages (specific number not provided, indicative of comprehensive coverage)
Transmission Coverage:
Likely includes gearbox, clutch, and shifting mechanisms
Electrical Coverage:
Likely includes wiring diagrams, ignition system, lighting, and accessories
Chassis Coverage:
Likely includes frame, suspension, steering, and wheels
Bodywork Coverage:
Likely includes fairings, seat, fuel tank, and other body panels
Troubleshooting Coverage:
Comprehensive diagnostic procedures and fault finding
Maintenance Coverage:
Scheduled maintenance, lubrication, and routine checks
Repair Coverage:
Step-by-step instructions for component removal, repair, and reassembly
Rebuild Coverage:
Detailed procedures for major component overhauls (e.g., engine, transmission)
Refurbish Coverage:
Procedures for restoring components to optimal condition
Restoration Coverage:
Guidance for returning the vehicle to its original factory specifications
Engine Rebuild Coverage:
Likely includes piston, cylinder, crankshaft, valve train, and cooling system
Fuel System Coverage:
Likely includes carburetor/fuel injection, fuel pump, and lines
Cooling System Coverage:
Likely includes radiator, water pump, thermostat, and coolant
Brake System Coverage:
Likely includes hydraulic system, calipers, rotors, pads, and bleeding procedures
Suspension Coverage:
Likely includes front forks, rear shock absorber, and adjustments
Wheel Tire Coverage:
Likely includes wheel bearing maintenance, tire pressure, and installation
Table Of Contents Quality:
Superb (as described, suggesting logical organization and ease of navigation)
Engine:
Comprehensive coverage including disassembly, inspection, assembly, timing, lubrication, and cooling systems.
Fuel System:
Detailed information on fuel delivery, carburetor tuning/fuel injection system, fuel pump, and fuel filters.
Transmission:
Complete coverage of gearbox, clutch operation, gear selection mechanisms, and lubrication.
Electrical System:
Includes wiring diagrams, ignition system components, lighting, battery maintenance, starter system, and electronic control units (if applicable).
Braking System:
Detailed instructions for hydraulic brake systems, including caliper maintenance, rotor inspection, pad replacement, and bleeding procedures.
Suspension System:
Comprehensive guide to front fork servicing (oil changes, seal replacement, adjustment) and rear shock absorber maintenance.
Steering System:
Procedures for steering head bearing maintenance, adjustments, and troubleshooting.
Wheel And Tires:
Information on wheel bearing maintenance, tire selection, mounting, balancing, and pressure specifications.
Chassis And Frame:
Details on frame inspection, swingarm pivot maintenance, and related components.
Body And Trim:
Instructions for removing and installing body panels, seat, fuel tank, and associated trim.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid checks, and general inspection points.
Engine Overhaul:
Detailed steps for engine disassembly, cleaning, inspection of critical components (pistons, rings, valves, bearings), and reassembly with torque specifications.
Carburetor Rebuild Or Efi Diagnosis:
Instructions for cleaning, adjusting, and rebuilding carburetors, or diagnostic procedures for fuel injection systems.
Clutch Service:
Procedures for clutch plate replacement, adjustment, and checking clutch fluid (if hydraulic).
Suspension Fork Rebuild:
Step-by-step guide for fork seal replacement, oil level and viscosity changes, and spring rate considerations.
Brake Bleeding:
Correct procedures for bleeding air from the hydraulic brake lines for optimal performance.
Electrical Troubleshooting:
Diagnostic trees and component testing procedures for common electrical faults.
Wheel Bearing Replacement:
Guidance on removing, cleaning, lubricating, or replacing wheel bearings.
Spark Plug Replacement:
Specifications for correct spark plugs, gap settings, and replacement intervals.
Valve Clearance Adjustment:
Detailed instructions on checking and adjusting valve clearances for optimal engine performance and longevity.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Designed for mechanics and experienced DIY enthusiasts.
Diagnostics:
Advanced diagnostic information for identifying and resolving complex mechanical and electrical issues.
Specifications:
Includes detailed torque specifications, clearance measurements, fluid capacities, and wear limits for all major components.
Diagrams And Illustrations:
Likely includes exploded views, detailed diagrams, and illustrations to aid in understanding complex procedures.
Type:
Single-cylinder, four-stroke (typical for this model range)
Displacement:
Approximately 449.6 cc (based on typical SMR 450 specifications)
Bore X Stroke:
Typical for SMR 450 R: 97.0 mm x 60.8 mm (exact specification to be confirmed by manual)
Compression Ratio:
Likely around 12.5:1 or higher (typical for performance engines)
Horsepower:
Estimated 50-55 HP (peak, actual may vary based on tuning and specifics in manual)
Torque:
Estimated 40-45 Nm (peak, actual may vary)
Carburetor:
Likely Keihin FCR 41 or similar performance carburetor (specific model to be confirmed by manual)
Fuel Type:
Unleaded gasoline (Octane rating as per manual recommendation, typically 95 RON or higher)
Type:
Wet sump with oil filter (specifics on oil type and capacity in manual)
Type:
Electronic ignition (CDI or ECU controlled, details in manual)
Oil Change Interval:
Typically every 3,000-5,000 km or annually, but specific interval detailed in manual. High-performance use may necessitate shorter intervals.
Valve Adjustment Interval:
Likely every 6,000-10,000 km or annually (refer to manual for precise interval and check procedure).
Chain Lubrication Inspection:
Regularly, before or after every ride, especially in dusty or wet conditions.
Brake Fluid Flush:
Typically every 1-2 years, or as recommended by the manufacturer for optimal brake performance.
Engine Oil Type:
High-quality synthetic motorcycle oil, typically 10W-40 or 10W-50, meeting JASO MA/MA2 specifications. Exact grade and capacity in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50 ratio with distilled water) suitable for high-performance engines. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (check manual for precise specification).
Typical Wear Items:
Clutch plates, brake pads, chain and sprockets, tires, fork seals, and valve train components are subject to normal wear.
Potential Concerns For Age:
Age-related issues could include corrosion on electrical connectors, wear in suspension bushings, and degradation of rubber components.
Carburetor Tuning Sensitivity:
Performance carburetors can be sensitive to altitude and temperature changes, requiring occasional adjustments.