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HUSQVARNA SMR 450 R Service Repair Manual 07

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR 450 R Year: 2007 Category: Supermoto Motorcycle Codes Chassis Code: Not specified in product description, typically model specific Engine Code: Not specified...
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Type: Motorcycle
Vendor:
Sku: 267730
HUSQVARNA SMR 450 R Service Repair Manual 07
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR 450 R
Year:
2007
Category:
Supermoto Motorcycle
Codes
Chassis Code:
Not specified in product description, typically model specific
Engine Code:
Not specified in product description, typically model specific
👋 Introduction
Market Position
Category:
Performance Supermoto Motorcycle
Target Audience:
Enthusiasts and mechanics focused on maintaining and repairing the Husqvarna SMR 450 R.
Competitive Analysis
Competitors:
KTM EXC/SXS models, Yamaha WR-F series, Suzuki DR-Z400SM, Honda CRF-X with supermoto conversion.
Key Features
Vehicle Type:
High-performance, lightweight, off-road oriented motorcycle adapted for street use (supermoto).
Manual Purpose:
To provide comprehensive guidance for the repair, maintenance, and restoration of the 2007 Husqvarna SMR 450 R.
Manual Value Proposition:
Empowers owners to perform complex tasks, saving on labor costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Page Count:
Hundreds of pages (specific number not provided, indicative of comprehensive coverage)
Transmission Coverage:
Likely includes gearbox, clutch, and shifting mechanisms
Electrical Coverage:
Likely includes wiring diagrams, ignition system, lighting, and accessories
Chassis Coverage:
Likely includes frame, suspension, steering, and wheels
Bodywork Coverage:
Likely includes fairings, seat, fuel tank, and other body panels
Troubleshooting Coverage:
Comprehensive diagnostic procedures and fault finding
Maintenance Coverage:
Scheduled maintenance, lubrication, and routine checks
Repair Coverage:
Step-by-step instructions for component removal, repair, and reassembly
Rebuild Coverage:
Detailed procedures for major component overhauls (e.g., engine, transmission)
Refurbish Coverage:
Procedures for restoring components to optimal condition
Restoration Coverage:
Guidance for returning the vehicle to its original factory specifications
Engine Rebuild Coverage:
Likely includes piston, cylinder, crankshaft, valve train, and cooling system
Fuel System Coverage:
Likely includes carburetor/fuel injection, fuel pump, and lines
Cooling System Coverage:
Likely includes radiator, water pump, thermostat, and coolant
Brake System Coverage:
Likely includes hydraulic system, calipers, rotors, pads, and bleeding procedures
Suspension Coverage:
Likely includes front forks, rear shock absorber, and adjustments
Wheel Tire Coverage:
Likely includes wheel bearing maintenance, tire pressure, and installation
Table Of Contents Quality:
Superb (as described, suggesting logical organization and ease of navigation)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, inspection, assembly, timing, lubrication, and cooling systems.
Fuel System:
Detailed information on fuel delivery, carburetor tuning/fuel injection system, fuel pump, and fuel filters.
Transmission:
Complete coverage of gearbox, clutch operation, gear selection mechanisms, and lubrication.
Electrical System:
Includes wiring diagrams, ignition system components, lighting, battery maintenance, starter system, and electronic control units (if applicable).
Braking System:
Detailed instructions for hydraulic brake systems, including caliper maintenance, rotor inspection, pad replacement, and bleeding procedures.
Suspension System:
Comprehensive guide to front fork servicing (oil changes, seal replacement, adjustment) and rear shock absorber maintenance.
Steering System:
Procedures for steering head bearing maintenance, adjustments, and troubleshooting.
Wheel And Tires:
Information on wheel bearing maintenance, tire selection, mounting, balancing, and pressure specifications.
Chassis And Frame:
Details on frame inspection, swingarm pivot maintenance, and related components.
Body And Trim:
Instructions for removing and installing body panels, seat, fuel tank, and associated trim.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid checks, and general inspection points.
Engine Overhaul:
Detailed steps for engine disassembly, cleaning, inspection of critical components (pistons, rings, valves, bearings), and reassembly with torque specifications.
Carburetor Rebuild Or Efi Diagnosis:
Instructions for cleaning, adjusting, and rebuilding carburetors, or diagnostic procedures for fuel injection systems.
Clutch Service:
Procedures for clutch plate replacement, adjustment, and checking clutch fluid (if hydraulic).
Suspension Fork Rebuild:
Step-by-step guide for fork seal replacement, oil level and viscosity changes, and spring rate considerations.
Brake Bleeding:
Correct procedures for bleeding air from the hydraulic brake lines for optimal performance.
Electrical Troubleshooting:
Diagnostic trees and component testing procedures for common electrical faults.
Wheel Bearing Replacement:
Guidance on removing, cleaning, lubricating, or replacing wheel bearings.
Spark Plug Replacement:
Specifications for correct spark plugs, gap settings, and replacement intervals.
Valve Clearance Adjustment:
Detailed instructions on checking and adjusting valve clearances for optimal engine performance and longevity.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Designed for mechanics and experienced DIY enthusiasts.
Diagnostics:
Advanced diagnostic information for identifying and resolving complex mechanical and electrical issues.
Specifications:
Includes detailed torque specifications, clearance measurements, fluid capacities, and wear limits for all major components.
Diagrams And Illustrations:
Likely includes exploded views, detailed diagrams, and illustrations to aid in understanding complex procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable PDF for quick access to information.
Printable:
Likely printable for workshop use.
Digital Delivery:
Instant download upon purchase.
Print Quality
Quality:
High-resolution digital reproduction suitable for clear viewing of text and diagrams.
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, four-stroke (typical for this model range)
Displacement:
Approximately 449.6 cc (based on typical SMR 450 specifications)
Bore X Stroke:
Typical for SMR 450 R: 97.0 mm x 60.8 mm (exact specification to be confirmed by manual)
Compression Ratio:
Likely around 12.5:1 or higher (typical for performance engines)
Performance
Horsepower:
Estimated 50-55 HP (peak, actual may vary based on tuning and specifics in manual)
Torque:
Estimated 40-45 Nm (peak, actual may vary)
Fuel System
Carburetor:
Likely Keihin FCR 41 or similar performance carburetor (specific model to be confirmed by manual)
Fuel Type:
Unleaded gasoline (Octane rating as per manual recommendation, typically 95 RON or higher)
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Wet sump with oil filter (specifics on oil type and capacity in manual)
Ignition System
Type:
Electronic ignition (CDI or ECU controlled, details in manual)
🔧 Transmission
Standard
Type:
Constant mesh, 5-speed (typical for SMR models)
Optional
Features:
Hydraulic clutch actuation (standard on most performance models)
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual.
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive (specific sprocket ratios to be confirmed by manual)
Fluid Specifications
Transmission Oil Type:
API GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90) will be specified in the manual. Some high-performance bikes might use a specific wet clutch compatible engine oil.
📐 Dimensions
Exterior
Wheelbase:
Typically around 1470-1490 mm (exact spec in manual)
Seat Height:
Typically around 900-920 mm (exact spec in manual)
Ground Clearance:
Typically around 300-330 mm (exact spec in manual)
Weights
Dry Weight:
Around 115-120 kg (exact spec in manual)
Fuel Tank Capacity:
Typically around 8-10 liters (exact spec in manual)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically subjected to standardized crash test ratings like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Suspension Tuning:
Adjustable suspension components allow for tuning to rider preference and conditions, enhancing stability.
Passive Features
Frame Construction:
Robust frame designed for rigidity and rider feedback.
Ergonomics:
Supermoto riding position designed for control and visibility.
💡 Technology Features
Infotainment
Features:
Basic instrumentation – speedometer, odometer, trip meter, engine temperature warning light. No advanced infotainment systems typically found on this type of motorcycle.
Driver Assistance
Features:
No electronic rider aids such as ABS or traction control are standard on this model year.
Connectivity
Features:
N/A (No Bluetooth or smartphone connectivity)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, but specific interval detailed in manual. High-performance use may necessitate shorter intervals.
Valve Adjustment Interval:
Likely every 6,000-10,000 km or annually (refer to manual for precise interval and check procedure).
Chain Lubrication Inspection:
Regularly, before or after every ride, especially in dusty or wet conditions.
Brake Fluid Flush:
Typically every 1-2 years, or as recommended by the manufacturer for optimal brake performance.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, typically 10W-40 or 10W-50, meeting JASO MA/MA2 specifications. Exact grade and capacity in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50 ratio with distilled water) suitable for high-performance engines. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (check manual for precise specification).
Known Issues
Typical Wear Items:
Clutch plates, brake pads, chain and sprockets, tires, fork seals, and valve train components are subject to normal wear.
Potential Concerns For Age:
Age-related issues could include corrosion on electrical connectors, wear in suspension bushings, and degradation of rubber components.
Carburetor Tuning Sensitivity:
Performance carburetors can be sensitive to altitude and temperature changes, requiring occasional adjustments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road and racing motorcycles, now part of KTM Group.
Model Evolution
Development:
The SMR series evolved from Husqvarna's successful off-road platforms, adapting them with larger wheels, street tires, and supermoto-specific suspension and braking components.
Generation:
The 2007 model represents a specific generation within Husqvarna's supermoto offerings, likely featuring updates based on previous year's performance and rider feedback.
Production
Manufacturing Location:
Typically manufactured in Italy (where Husqvarna operations were based during this period under parent companies).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2007 SMR 450 R may not be widely documented, Husqvarna motorcycles have a strong heritage in off-road racing and are generally well-regarded for performance and handling within their respective categories.
Ratings
Magazine Reviews:
Reviews from contemporary motorcycle publications would typically highlight its agile handling, potent engine, and supermoto capabilities.
Certifications
Emissions Standards:
Will meet the emissions standards for the target market for the 2007 model year.
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