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Husqvarna SMR449 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR449 Year: 2011 Codes Vin Code Prefix: VTH Generation Generation Identifier: First Generation (2009-2013) 👋 Introduction Market Position Category: Performance Supermoto Motorcycle Target...
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Type: Motorcycle
Vendor:
Sku: 75559
Husqvarna SMR449 2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR449
Year:
2011
Codes
Vin Code Prefix:
VTH
Generation
Generation Identifier:
First Generation (2009-2013)
👋 Introduction
Market Position
Category:
Performance Supermoto Motorcycle
Target Audience:
Enthusiasts and professional mechanics specializing in Husqvarna motorcycles, particularly supermoto and off-road variants.
Competitive Analysis
Competitors 2011:
KTM (e.g., 690 SMC), Ducati (Hypermotard), Aprilia (Dorsoduro), Yamaha (YZ450F/WR450F conversions).
Key Features
Vehicle Focus:
Agile handling, powerful single-cylinder engine, capable on both street and light off-road use, premium components.
Manual Value Proposition:
Provides essential technical knowledge for maintaining peak performance and reliability of the SMR449.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, maintenance, and diagnostics for the Husqvarna SMR449 (2011 model year).
Page Count
Estimated Page Count:
300-400
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul, piston, rings, cylinder head, valves, camshafts, crankshaft, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, fuel tank, lines.
Ignition System:
ECU, ignition coils, spark plugs, wiring diagrams.
Transmission Drivetrain:
Gearbox, clutch system, chain drive, sprockets, lubrication.
Suspension:
Front forks (WP Suspension), rear shock absorber, linkages, bearings, spring rates, damping adjustments.
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, brake discs, pads, bleeding procedures.
Electrical System:
Wiring harnesses, battery, starter motor, lighting (headlight, taillight, signals), switches, fuses, relays, ECU diagnostics.
Chassis Frame:
Frame inspection, steering head bearings, swingarm, wheels, spokes.
Bodywork Plastics:
Fairings, seat, fuel tank cover, fenders, mounting hardware.
Diagnostics:
Troubleshooting charts, fault code interpretation (if applicable via diagnostic tools), symptom-based diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, spark plug replacement, air filter cleaning/replacement.
Component Overhaul:
Detailed instructions for rebuilding engine components, suspension forks, and brake systems.
Troubleshooting:
Systematic diagnosis of common problems and their solutions.
Wiring Diagrams:
Complete electrical schematics for easy troubleshooting and repair.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Special Tools:
Identification and usage instructions for specialized tools required for certain procedures.
Technical Depth
Depth:
Professional-level detail suitable for certified mechanics and experienced DIY enthusiasts.
Diagnostic Capabilities:
Covers diagnostics from basic visual checks to detailed system analysis.
Rebuild Procedures:
Includes complete engine and major component rebuild procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
Designed for printing specific sections or the entire manual for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
449.5 cc
Bore X Stroke:
97.0 mm x 60.8 mm
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves
Compression Ratio:
12.0:1
Performance
Horsepower Approx:
Approximately 50-55 hp (estimate based on similar models)
Torque Approx:
Approximately 45-50 Nm (estimate based on similar models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type Engine:
SAE 10W-50, JASO MA approved motorcycle oil (e.g., Motul 5100 10W-50)
Oil Capacity W Filter:
Approx. 1.6 liters (check manual for exact specification)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate clutch, hydraulic actuation
Final Drive:
Chain drive
📐 Dimensions
Exterior
Seat Height Approx:
Approx. 910 mm (35.8 inches)
Wheelbase Approx:
Approx. 1475 mm (58.1 inches)
Weights
Dry Weight Approx:
Approx. 138 kg (304 lbs)
Fuel Tank Capacity:
Approx. 7.5 liters (1.98 US gal)
🛡️ Safety Features
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Front Brake Spec:
320mm disc, radial-mount 4-piston caliper (e.g., Brembo)
Rear Brake Spec:
240mm disc, 1-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
Tire Sizes Standard:
Front: 120/70-17, Rear: 150/60-17
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster providing speed, RPM, odometer, trip meter, clock, and basic warning lights.
Driver Assistance
ABS:
Not typically equipped with ABS in this configuration; ABS was optional or introduced on later models/different variants.
Connectivity
ECU Interface:
ECU is programmable for tuning purposes, but requires specialized diagnostic tools and software for advanced access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (typical, refer to manual for exact)
Air Filter Cleaning:
Every 2,500 km or 3 months (typical, refer to manual for exact)
Valve Clearance Check:
Every 10,000 km or 12 months (typical, refer to manual for exact)
Chain Inspection Lubrication:
Every 1,000 km or as needed
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture (e.g., Motul Motocool Expert)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, steering head bearings, spark plug, brake pads.
Potential Engine Quirks:
Some models may experience oil consumption if not properly maintained; requires diligent attention to oil levels. Check for oil leaks around the cylinder head and base gasket.
Electrical Concerns:
Wiring harness chafing, particularly around the headstock and under the seat, can lead to intermittent electrical faults. Ensure all grounds are clean.
📚 Vehicle History
Brand Heritage
Origin:
Swedish motorcycle manufacturer with a long history in off-road racing.
Model Evolution
Smn Smr Lineage:
The SMR line evolved from Husqvarna's successful motocross and enduro platforms, adapted for street legality and supermoto racing dominance.
Technical Basis:
Shares engine and chassis architecture with the SM450R and TE450 models of the era.
Production
Manufacturer Ownership 2011:
BMW Motorrad acquired Husqvarna in 2007, with this model developed under BMW's ownership.
🏆 Awards & Recognition
Recognitions
Supermoto Competitions:
Husqvarna motorcycles, including the SMR lineage, have a strong track record in national and international supermoto racing championships.
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