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Husqvarna SMR450 SMR510 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR450 / SMR510 Year: 2010 Product Type: Workshop Service Repair Manual Codes Chassis Code Smr450 2010: Not explicitly provided, typically model-specific internal codes...
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Type: Motorcycle
Vendor:
Sku: 74898
Husqvarna SMR450 SMR510 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR450 / SMR510
Year:
2010
Product Type:
Workshop Service Repair Manual
Codes
Chassis Code Smr450 2010:
Not explicitly provided, typically model-specific internal codes for Husqvarna
Chassis Code Smr510 2010:
Not explicitly provided, typically model-specific internal codes for Husqvarna
👋 Introduction
Market Position
Vehicle Segment:
Supermoto (SMR) - performance-oriented street-legal dirt bikes
Target Audience:
Enthusiasts and owners seeking in-depth maintenance, repair, and customization guidance
Competitive Analysis
Key Competitors 2010:
KTM Duke series, Aprilia SXV series, Ducati Hypermotard series
Key Features
Vehicle Design Philosophy:
Combination of off-road agility with street performance, emphasizing handling and power delivery
Manual Value Proposition:
Provides comprehensive, factory-backed information for effective and accurate maintenance and repair, saving costs and ensuring proper functionality.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive factory service and repair for SMR450 and SMR510 models
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but implies a complete manual)
Manual Type
Manual Classification:
Official Full Factory Service Repair Manual
Language
Primary Language:
English (Assumed based on typical market for this product, manual explicitly states 'print it out in its entirety or just the...')
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine internal components, lubrication, cooling, fuel system, ignition, exhaust, starting system
Transmission Drivetrain:
Gearbox internals, clutch operation, chain drive maintenance and adjustment
Chassis Suspension:
Front forks (rebuild, adjustment), rear shock absorber (rebuild, adjustment), swingarm, linkage, steering head bearings
Braking System:
Front and rear brake systems, hydraulic lines, caliper maintenance, disc inspection, master cylinder service
Electrical System:
Wiring diagrams, lighting, battery, charging system, ignition system components, starter motor
Fuel System:
Carburetor (SMR450/SMR510 typically use Mikuni or Keihin), fuel tank, fuel pump (if applicable), fuel lines
Bodywork Plastics:
Fairings, seat, fenders, graphics, general body panel removal and installation
Procedures Included
Maintenance Procedures:
Oil change intervals, filter replacement, spark plug service, chain lubrication and adjustment, air filter cleaning/replacement
Troubleshooting Guide:
Diagnostic flowcharts, symptom-based problem identification and resolution
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures
Suspension Service:
Fork seal replacement, oil level and viscosity specifications, rear shock service
Electrical Diagnostics:
Testing of electrical components, wiring continuity checks, troubleshooting electrical faults
Torque Specifications:
Detailed torque values for all critical fasteners across all systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, component testing, electrical system troubleshooting
Rebuild Level:
Complete rebuild procedures for engine, transmission, and suspension components
Customization Notes:
May include notes on factory settings or common adjustments for performance
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, designed for printing and digital viewing
Searchable Text:
Likely to be text-searchable for quick information retrieval
Print Quality
Printable Sections:
Fully printable, allowing users to print specific chapters or the entire document
Binding Type
Physical Binding Suggestion:
N/A (Digital Download - User prints and binds as desired)
Paper Type
Recommended Paper For Printing:
N/A (Digital Download - User prints and binds as desired, often on durable paper for workshop use)
⚙️ Engine Specifications
Primary Engine
Engine Type Smr450:
Single-cylinder, 4-stroke (Typically liquid-cooled, DOHC)
Engine Type Smr510:
Single-cylinder, 4-stroke (Typically liquid-cooled, DOHC)
Displacement Smr450:
Approximately 449cc (exact bore/stroke to be confirmed by manual)
Displacement Smr510:
Approximately 500cc (exact bore/stroke to be confirmed by manual)
Performance
Horsepower Smr450:
Estimated 40-50 HP (peak, actual figures vary by specific tuning and market)
Horsepower Smr510:
Estimated 45-55 HP (peak, actual figures vary by specific tuning and market)
Torque Smr450:
Estimated 35-45 Nm (peak, actual figures vary)
Torque Smr510:
Estimated 40-50 Nm (peak, actual figures vary)
Fuel System
Carburetor Type:
Mikuni TM40 Flatslide or Keihin FCR (specific model dependent, confirmation in manual required)
Fuel Delivery:
Mechanical Carburetor
Fuel Type Recommendation:
Unleaded gasoline (Octane rating to be confirmed by manual, typically 91+)
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Optional
Optional Transmission:
N/A (standard for this model)
Features
Clutch Type:
Wet multi-plate clutch, hydraulically operated
Final Drive:
Chain drive (DID or similar high-quality brand)
📐 Dimensions
Exterior
Wheelbase Approx:
Approx. 1470-1500 mm (depending on specific model variant)
Seat Height Approx:
Approx. 890-910 mm
Weights
Dry Weight Approx Smr450:
Approx. 115-120 kg
Dry Weight Approx Smr510:
Approx. 118-123 kg
🛡️ Safety Features
Ratings
Safety Certifications:
CE, EPA (depending on market of sale)
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Front Brake Spec:
Single disc, radial-mount caliper (e.g., Brembo, Grimeca) - rotor size typically 320mm
Rear Brake Spec:
Single disc, caliper - rotor size typically 240mm
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals (where legally required)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance motorcycle, typically minimal electronic features)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control expected on this model)
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 hours of operation or annually (refer to manual for precise intervals based on usage)
Chain Adjustment Interval:
Check and adjust chain slack every 500-1000 km or as needed
Air Filter Cleaning Interval:
Clean every 5-10 hours of operation, or more frequently in dusty conditions
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 certified (confirm specific viscosity by temperature in manual)
Engine Oil Capacity:
Approx. 1.0 - 1.2 Liters (with filter change, confirm in manual)
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water (confirm specific type/color in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Fork Oil Type And Viscosity:
Typically a light-weight suspension fluid, e.g., 5W or 7.5W (confirm exact type and level in manual)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, wheel bearings, exhaust gaskets
Potential Issues 2010:
Some models from this era may experience issues with voltage regulators or stator output. Carburetor tuning can be sensitive. Check for exhaust leaks.
📚 Vehicle History
Brand Heritage
Husqvarna Heritage:
One of the oldest motorcycle manufacturers, with roots in Sweden dating back to 1903. Known for off-road prowess.
Model Evolution
Smr Series History:
The SMR line represents Husqvarna's successful entry and development in the supermoto segment, building on their extensive dirt bike experience.
Production
Manufacturing Location:
Italy (Under BMW ownership during this period)
🏆 Awards & Recognition
Recognitions
Motorcycle Review Accolades:
Husqvarna SMR models generally received positive reviews for their performance, handling, and aggressive styling in the supermoto class. Specific awards for the 2010 models would need to be sourced from contemporary motorcycle publications.
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