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2004 Husqvarna SMR630 Motorcycle Service Repair Manual

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This manual provides comprehensive service and repair information for the 2004 SMR630 motorcycle, covering models SMR 630 and SMR 630/USA. Engineered for performance and reliability, the SMR630 is a versatile...
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Type: Motorcycle
Vendor:
Sku: 105802
2004 Husqvarna SMR630 Motorcycle Service Repair Manual
This manual provides comprehensive service and repair information for the 2004 SMR630 motorcycle, covering models SMR 630 and SMR 630/USA. Engineered for performance and reliability, the SMR630 is a versatile supermoto designed for both spirited riding and everyday usability. Its robust single-cylinder, 4-stroke engine, with a displacement of 630cc, delivers capable power, complemented by a responsive chassis and capable suspension. This guide is an essential resource for owners and technicians looking to maintain the integrity and performance of this esteemed model. The 2004 SMR630 Service Repair Manual is a 432-page English language document designed to assist with all aspects of the motorcycle's upkeep. It details complete engine disassembly, overhaul, and reassembly, alongside comprehensive coverage of the frame, suspension, wheels, and brake systems. Electrical and cooling systems are thoroughly explained, with specific sections dedicated to scheduled maintenance, fluid changes, troubleshooting, and component adjustments. The manual includes detailed illustrations, diagrams, torque specifications, and wiring schematics, offering a cost-effective solution for both DIY enthusiasts and professional mechanics to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR630
Model Year:
2004
Product Name:
2004 Husqvarna SMR630 Motorcycle Service Repair Manual
Codes
Usa Model Serial Prefix:
ZCGSM633
General Model Serial Prefix:
ZCGH610AA
👋 Introduction
Market Position
Target Audience:
Owners and mechanics seeking detailed repair and maintenance information
Competitive Analysis
Value Proposition:
Cost-effective solution for maintaining and repairing the Husqvarna SMR630
Key Features
Content Emphasis:
Complete tear down and rebuild, illustrated procedures, torque specifications
Download Benefits:
Instant access, no shipping costs, immediate usability
Illustration Count:
Hundreds of photos and illustrations
📋 Manual Details
Coverage Areas
Models Covered:
SMR 630, SMR 630/USA
Page Count
Total Pages:
432
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Method:
Instant Download after payment completion
Storage Options:
Can be saved to hard-drive or burned to CD-ROM
📖 Manual Coverage
Systems Covered
Engine System:
Complete disassembly, overhaul, reassembly
Frame And Suspension:
Frame, front suspension (forks), rear suspension (shock absorber)
Wheels And Brakes:
Wheels, tires, front and rear brake systems
Electrical System:
Wiring schematics, ignition, lighting, charging system
Cooling System:
Engine cooling system, coolant specifications
Equipment Kits:
Information on specific equipment kits if applicable
Notes For Usa Aus Models:
Specific notes and variations for USA and Australian market models
Engine Disassembly:
Step-by-step instructions for engine component removal
Engine Reassembly:
Step-by-step instructions for engine component installation
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, component checks
Troubleshooting:
Diagnostic procedures and remedies for common issues
Adjustments:
Carburetor, clutch, brakes, suspension adjustments
Repair Rebuild:
Complete tear down and rebuild procedures for all major components
General Operations:
General operating procedures and information
Technical Depth
Depth:
Comprehensive (do-it-yourselfer to experienced mechanic)
Documentation Types:
Detailed illustrations, diagrams, wiring schematics, step-by-step instructions
Special Tools:
Section dedicated to specific tools required for service and repair
Torque Specifications:
Comprehensive torque settings for all critical fasteners
📊 Manual Specifications
File Format
Readability Requirements:
Adobe PDF Reader
Compatibility:
Windows, Mac, Linux, iOS, Android
Print Quality
Searchability:
Searchable
Zoom Functionality:
Zoom enabled
Completeness Guarantee:
100% complete and intact, no missing/corrupt pages
Binding Type
Digital Binding:
Instant Download
Paper Type
Physical Binding Option:
Can be burned to CD-ROM or printed
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (details inferred from model type)
Displacement:
630cc (inferred from model name)
Performance
Horsepower:
Not specified, but typical for this class of supermoto
Torque:
Not specified, but typical for this class of supermoto
Fuel System
Carburetion:
Likely carburetor, specific model not stated in product info
Fuel Type:
Unleaded gasoline (standard)
Engine Overhaul
Internal Components:
Piston, rings, connecting rod, crankshaft, valves, camshaft (detailed procedures in manual)
🔧 Transmission
Standard
Transmission Type:
Likely 5-speed or 6-speed manual (common for this segment)
Features
Clutch:
Wet multi-plate clutch (typical for Husqvarna)
Transmission Type
Gearbox Type:
Constant mesh, sequential (details in manual)
📐 Dimensions
Weights
Dry Weight:
Not specified in product information
Wet Weight:
Not specified in product information
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, turn signals (covered in electrical system)
💡 Technology Features
Infotainment
Dashboard:
Analog/digital instrumentation for speed, RPM, fuel, etc. (details in manual)
Driver Assistance
ABS:
Not typically standard on this model year of supermoto, but check manual for variations.
Connectivity
Diagnostic Ports:
Likely proprietary diagnostic connectors (covered in manual)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically 2,000-5,000 km or annually)
Valve Clearance Check:
Refer to manual for specific intervals (critical for performance)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific grade (e.g., SAE 10W-40, JASO MA certified)
Coolant Type:
Refer to manual for specific type (e.g., ethylene glycol-based coolant)
Brake Fluid Type:
Refer to manual for specific type (e.g., DOT 4)
Fork Oil Type:
Refer to manual for specific viscosity and type
Known Issues
Typical Supermoto Wear:
Chain and sprockets, brake pads, tires, suspension seals (covered in troubleshooting)
Specific Model Concerns:
Refer to manual for model-specific common issues and solutions
📚 Vehicle History
Brand Heritage
Manufacturer:
Husqvarna Motorcycles
Model Evolution
Model Line:
SMR series (Supermoto)
Production
Manufacturing Period:
2004 model year
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