HUSQVARNA TC TE TXC SMR 449 511 BIKE Workshop Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 92050

Tags: 449 511 Husqvarna Motorcycle Motorcycles SMR SMR Models TC TE TXC

Product variants

Description

This manual provides comprehensive coverage for TC, TE, TXC, and SMR motorcycles, encompassing engine displacements of 449cc and 511cc, with model year coverage from 2008 onward. With its deep heritage in off-road and motocross racing, these versatile machines were engineered for demanding applications, including Motocross, Enduro, Cross-Country, and Supermoto. The 449 and 511cc platforms represent a significant period in development, featuring robust single-cylinder, 4-stroke engines with advanced fuel injection systems and hydraulically controlled clutches. These motorcycles are built for performance and durability, catering to riders who demand reliability and capability in competitive and recreational environments. This workshop service repair manual serves as an essential technical guide for maintaining and repairing your motorcycle. It offers detailed procedures for engine disassembly and reassembly, lubrication, ignition, cooling, and fuel injection systems, as well as comprehensive instructions for chassis components including suspension, brakes, steering, and the clutch. The manual includes scheduled maintenance, fluid specifications, troubleshooting guides, fault diagnosis for electrical and mechanical systems, and detailed torque specifications, making it an invaluable resource for both professional mechanics and DIY enthusiasts. Its extensive coverage ensures that owners can confidently perform all necessary upkeep and repairs, ensuring optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TC 449, TE 449, TXC 449, SMR 449, TC 511, TE 511, TXC 511, SMR 511

Model Year Coverage:

2008 Onward (Specific year coverage may vary based on exact manual version)

Codes

Engine Code Series:

449cc, 511cc (Derived from model designations)

👋 Introduction

Market Position

Target Audience:

Professional Mechanics and DIY Enthusiasts

Value Proposition:

Empowers owners to perform maintenance and repairs, reducing dealership costs.

User Friendliness:

Accessible for both novice and experienced users looking to save money on maintenance and repairs.

Competitive Analysis

Dealer Level Equivalence:

Equivalent to manuals used by authorized Husqvarna dealers and technicians

Key Features

Manual Benefits:

Cost savings on repairs, self-sufficiency, readily accessible, printable

Instructional Quality:

Very detailed instructions suitable for both novice and experienced users.

Storage Benefit:

Permanent storage on hard disk, mitigating risk of physical media failure.

📋 Manual Details

Coverage Areas

Vehicle Types:

Off-road Motorcycles (Motocross, Enduro, Cross-Country), Supermoto

Specific Model Variants:

Explicitly covers TC, TE, TXC, and SMR variants for both 449 and 511cc displacements.

Page Count

Page Count Estimate:

Extensive (Typical workshop manuals for this complexity range from 300-800+ pages, precise count not provided)

Manual Type

Manual Type:

Workshop Service Repair Manual

Manual Purpose:

Comprehensive technical guide for repair, maintenance, and troubleshooting.

Manual Scope:

Full comprehensive electronic workshop manual.

Language

Language:

English (Implied by product description and typical manual standards)

Format

Format:

PDF (Digital)

Digital Accessibility:

Instant download, no waiting for physical delivery.

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Disassembly/Reassembly, Lubrication System, Ignition System, Starter System, Engine Cooling, Fuel Injection System

Chassis Systems:

Steering and Adjustments, Front Suspension, Rear Suspension, Brake System, Chassis and Wheels, Hydraulically Controlled Clutch

Electrical System Details:

Wiring diagrams, component testing, troubleshooting electrical faults.

Lubrication System Details:

Oil pump operation, oil filter replacement, lubrication passages, and oil change procedures.

Suspension System Details:

Front fork (USD type likely) and rear shock absorber service, adjustments, and component replacement.

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Chain Adjustment, Valve Clearance Checks

Repair Procedures:

Engine Overhaul, Suspension Overhaul, Brake System Repair, Electrical System Diagnostics and Repair, Clutch Actuator Service

Engine Adjustment Procedures:

Carburetor/EFI tuning, ignition timing (if applicable), idle speed adjustments.

Steering Adjustment Procedures:

Headset bearing adjustment and tightening.

Brake System Procedures:

Brake pad replacement, caliper service, bleeding the brake lines, master cylinder maintenance.

Ignition System Procedures:

Spark plug inspection and replacement, ignition coil testing, and related electrical checks.

Technical Depth

Diagnostic Capabilities:

Troubleshooting Guides, Fault Diagnosis for Electrical and Mechanical Systems

Rebuild Scope:

Complete Engine Reassembly, Suspension Component Rebuild, Detailed Torquing Specifications

Torque Specifications Coverage:

Detailed tightening torque figures for all critical fasteners.

Component Troubleshooting:

Systematic approach to diagnosing and resolving common and uncommon issues across all major vehicle systems.

Engine Rebuild Scope:

Detailed instructions for complete engine disassembly, component inspection, and reassembly, including piston, rings, valves, and crankshaft.

Electrical System Diagnostics:

In-depth diagnosis of wiring harness issues, sensor failures, and starter motor problems.

📊 Manual Specifications

File Format

File Type:

ZIP (Containing PDF)

Software Requirements:

Adobe Acrobat Reader (for PDF viewing), WinZip or WinRAR (for extraction)

Print Quality

Diagram Resolution:

High Definition Diagrams

Readability:

Readable on any device with a PDF reader, printable.

Document Structure:

Well-structured contents with bookmarks for every chapter for easy navigation.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format, Printable)

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Single Cylinder, 4-Stroke

Engine Type:

4-Stroke Single-Cylinder

Performance

Tc Te Txc Smr 449 Bore:

3.86 in (98 mm)

Tc Te Txc Smr 449 Stroke:

2.35 in (59.6 mm)

Tc Te Txc Smr 449 Displacement:

27.44 cu.in (449.6 cu.cm)

Tc Te Txc Smr 449 Compression Ratio:

13:1 (General), 12:1 (TE-TXC-SMR variants)

Te Txc Smr 511 Bore:

3.98 in (101 mm)

Te Txc Smr 511 Stroke:

2.35 in (59.6 mm)

Te Txc Smr 511 Displacement:

29.14 cu.in (477.5 cu.cm)

Te Txc Smr 511 Compression Ratio:

449Cc Bore Mm:

98 mm

449Cc Stroke Mm:

59.6 mm

449Cc Displacement Cc:

449.6 cc

511Cc Bore Mm:

101 mm

511Cc Stroke Mm:

59.6 mm

511Cc Displacement Cc:

477.5 cc

449Cc Compression Ratio General:

449Cc Compression Ratio Te Txc Smr:

Fuel System

Fuel Delivery:

Fuel Injection (Indicated by 'FUEL INJECTION SYSTEM' in contents)

🔧 Transmission

Standard

Transmission Type:

Manual (Implied by motorcycle type and common configuration)

Features

Clutch System:

Hydraulically Controlled Clutch

📐 Dimensions

Exterior

Chassis Type:

Motorcycle Frame (Covered under CHASSIS AND WHEELS)

Weights

Weight Information:

Not Specified in Product Info (Requires specific model data, but manual covers chassis and wheels)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear implied by 'BRAKE SYSTEM' coverage)

Passive Features

Frame Construction:

Durable frame construction for off-road use (Covered under CHASSIS AND WHEELS)

💡 Technology Features

Infotainment

Instrumentation:

Basic digital instrumentation (typical for off-road bikes, manual covers electrical system which includes this)

Driver Assistance

Electronic Aids:

No advanced electronic rider aids expected for this era and model type (e.g., ABS, traction control).

Connectivity

Diagnostic Interface:

Potential for diagnostic connectors for engine management (Covered under ELECTRICAL SYSTEM).

🔧 Maintenance

Service Intervals

Maintenance Schedule Coverage:

Detailed service intervals for engine, transmission, suspension, brakes, and lubrication systems

Initial Service Recommendation:

Typically includes break-in service and first oil change within the first few hundred miles or hours (detailed in manual).

Fluid Specifications

Engine Oil Recommendations:

Specific viscosity grades and API service classifications (Covered under MAINTENANCE and LUBRICATION SYSTEM)

Coolant Type:

Specific type and mixture ratio for engine cooling system (Covered under ENGINE COOLING)

Clutch Fluid Recommendations:

Specific hydraulic fluid type for the clutch system (Covered under HYDRAULICALLY CONTROLLED CLUTCH).

Known Issues

Common Wear Items:

General knowledge suggests focusing on clutch wear, valve adjustments, and suspension maintenance for these models. Manual will provide specific checks.

Suspension Maintenance:

Regular seal checks and oil changes for forks and rear shock are critical for optimal performance.

📚 Vehicle History

Brand Heritage

Manufacturer Specialty:

Husqvarna is known for its long history in off-road and motocross racing.

Model Evolution

Engine Platform Evolution:

The 449 and 511cc platforms represent a significant era for Husqvarna motorcycles, incorporating modern engine technology for their time.

Model Variant Distinction:

TC (Motocross), TE (Enduro), TXC (Cross-Country), SMR (Supermoto) variants typically share the same engine and chassis but differ in suspension, gearing, and specific features.