🏷️ Basic Information

Make:

Husqvarna

Model:

TC250

Year:

2009, 2010

Vehicle Type:

Motocross Motorcycle

👋 Introduction

Market Position:

The Husqvarna TC250 is a competitive 250cc two-stroke motocross bike, known for its potent engine and agile handling in its class, targeting amateur and professional motocross riders.

Competitive Analysis:

Competes directly with models like the KTM 250 SX, Yamaha YZ250, Suzuki RM250, and Honda CR250R (in earlier years), offering a distinct European character and performance profile.

Key Features:

Two-stroke engine for aggressive power delivery, lightweight chassis, premium suspension components, and robust build quality expected from Husqvarna.

📋 Manual Details

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

Coverage Areas:

All Models, All Engines, All Trims, All Transmissions

📖 Manual Coverage

Systems Covered:

Engine, Transmission, Clutch, Fuel System, Ignition System, Cooling System, Exhaust System, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Chassis, Frame, Wheels & Tires, Bodywork, Troubleshooting, Maintenance

Procedures Included:

General Maintenance, Lubrication, Engine Tune-up, Carburetor Adjustment/Rebuild, Valve Clearance Adjustment, Cylinder Head Removal/Installation, Piston/Ring Replacement, Crankshaft/Connecting Rod Service, Transmission Disassembly/Assembly, Clutch Service/Replacement, Shock Absorber Service, Fork Service/Rebuild, Brake Bleeding/Pad Replacement, Wheel Bearing Service, Electrical System Diagnosis, Wiring Diagrams, Component Testing, Troubleshooting Common Issues, Routine Inspections, Disassembly and Reassembly of all major components

Technical Depth:

Comprehensive; covers basic maintenance to full engine and chassis rebuilds, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution scans, suitable for printing individual pages or the entire manual.

Searchability:

Searchable text within the PDF document for quick information retrieval.

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 2-stroke, single cylinder

Displacement:

249 cc (approx.)

Bore X Stroke:

Refer to manual for exact specifications (typically around 66.4 mm x 72 mm)

Horsepower:

Estimated 45-50 HP (depending on tuning and specific model year variations)

Torque:

Refer to manual for exact specifications

Fuel Delivery:

Carburetor (e.g., Keihin PWK 38mm)

Fuel Type:

Unleaded gasoline (min. 91 octane recommended), mixed with appropriate 2-stroke oil

2 Stroke Oil Type:

High-quality 2-stroke motorcycle oil (specific grade recommended in manual)

Ignition System:

Digital CDI

Cooling System:

Liquid-cooled

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (specific mixture ratio recommended in manual)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch Type:

Hydraulically operated, wet multi-plate

Transmission Oil Type:

Specific motorcycle transmission oil or engine oil as per manual (e.g., SAE 10W/40 or SAE 15W/50)

Transmission Oil Capacity:

Refer to manual for exact capacity (typically around 0.7 - 0.9 liters)

📐 Dimensions

Length:

Refer to manual for exact specifications

Width:

Refer to manual for exact specifications

Height:

Refer to manual for exact specifications

Dry Weight:

Around 100-105 kg (dry, depending on configuration)

Wet Weight:

Refer to manual for exact specifications

Front Wheel Size:

21 inches

Rear Wheel Size:

19 inches

Front Tire Size:

80/100-21 (typical)

Rear Tire Size:

100/90-19 (typical)

Front Suspension Type:

Upside-down telescopic fork (e.g., Marzocchi Shiver or similar)

Front Suspension Travel:

Refer to manual for exact travel (typically 300mm+)

Rear Suspension Type:

Monoshock with linkage system (e.g., Sachs or similar)

Rear Suspension Travel:

Refer to manual for exact travel (typically 300mm+)

🛡️ Safety Features

Front Brake Type:

Hydraulic disc brake

Front Brake Rotor Diameter:

Refer to manual for exact specifications (typically 260mm)

Rear Brake Type:

Hydraulic disc brake

Rear Brake Rotor Diameter:

Refer to manual for exact specifications (typically 240mm)

Safety Ratings:

As a competition off-road motorcycle, it does not undergo standard automotive safety ratings (e.g., NHTSA, Euro NCAP).

💡 Technology Features

Engine Management System:

Basic digital CDI with mechanical power valve actuation.

Infotainment Features:

N/A (Competition motocross motorcycle)

Driver Assistance Features:

N/A (Competition motocross motorcycle)

Connectivity Features:

N/A (Competition motocross motorcycle)

🔧 Maintenance

Oil Change Interval:

Refer to manual; typically every 5-10 hours of riding or annually.

Air Filter Cleaning:

Inspect and clean after every few rides, or as per manual recommendations.

Spark Plug Replacement:

Refer to manual; typically every 20-40 hours of riding.

Top End Rebuild:

Refer to manual; recommended between 50-100 hours of riding, depending on riding style and maintenance.

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (if hydraulic)

Known Issues:

Common issues may include carburetor tuning sensitivity, wear on clutch components due to hard use, occasional issues with power valve operation if not properly maintained, and standard wear and tear on suspension and bearings.

Tuning Tips:

Proper jetting for the carburetor is critical for optimal performance and engine longevity. Regular clutch and chain adjustments are essential.

📚 Vehicle History

Brand Heritage:

Husqvarna Motorcycles, a Swedish brand founded in 1689, has a long history in motorcycle production, particularly known for its off-road prowess and innovation since the mid-20th century.

Model Evolution:

The TC series represents Husqvarna's commitment to the competitive motocross segment. The 250cc two-stroke models have evolved through chassis updates, engine refinements, and suspension improvements over the years to maintain competitiveness.

Production Era:

Husqvarna motorcycles of this period were primarily manufactured in Italy under previous ownership structures before acquisition by KTM.

🏆 Awards & Recognition

Awards And Recognitions:

Specific awards for the 2009-2010 TC250 are not widely publicized, but Husqvarna motocross models of this era were generally praised for their European chassis dynamics and strong two-stroke power in reviews.