Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Husqvarna TC610 1995 1996 Service Repair Workshop Manual

Regular price
$16.99
Sale price
$16.99
Regular price
🏷️ Basic Information Identification Make: Husqvarna Model: TC610 Generation: First Generation (1990s) Codes Model Codes Covered: TC610 👋 Introduction Market Position Classification: Off-road competition motorcycle (Enduro/Motocross variant) Competitive Analysis Key...
16 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 75605
Husqvarna TC610 1995 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TC610
Generation:
First Generation (1990s)
Codes
Model Codes Covered:
TC610
👋 Introduction
Market Position
Classification:
Off-road competition motorcycle (Enduro/Motocross variant)
Competitive Analysis
Key Competitors:
KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR-Z series
Key Features
Motorcycle Type:
Performance-oriented off-road motorcycle
Intended Use:
Enduro riding, trail riding, casual motocross
Durability:
Known for robust construction typical of European off-road manufacturers
📋 Manual Details
Coverage Areas
Service And Repair:
Comprehensive
Maintenance Procedures:
Included
Troubleshooting Guides:
Included
Page Count
Estimated Pages:
Likely 300-500 pages (typical for a comprehensive service manual of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, diagnostics, component testing, torque specifications
Fuel System:
Carburetor tuning, fuel pump, lines, tank inspection
Ignition System:
Ignition timing, coil testing, spark plug specifications
Cooling System:
Radiator, hoses, thermostat, coolant specifications
Exhaust System:
Muffler, header pipe, gasket replacement
Transmission And Drivetrain:
Clutch operation, gearbox disassembly/assembly, chain drive maintenance
Suspension Front:
Fork service, seals, springs, damping adjustments
Suspension Rear:
Shock absorber service, linkage lubrication, bushings
Brakes Front:
Caliper service, master cylinder, fluid replacement, pad replacement
Brakes Rear:
Caliper service, master cylinder, fluid replacement, pad replacement
Wheels And Tires:
Spoke tensioning, tire pressures, wheel bearing service
Electrical System:
Wiring diagrams, lighting, battery maintenance, charging system
Frame And Bodywork:
Frame inspection, plastic body panel removal/installation, seat maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning
Scheduled Maintenance:
Interval-based service tasks
Engine Rebuild:
Piston, rings, cylinder, valve servicing
Carburetor Overhaul:
Disassembly, cleaning, reassembly, jetting
Fork Seal Replacement:
Step-by-step guide for fork maintenance
Brake Bleeding:
Proper procedure for hydraulic brake systems
Wiring Troubleshooting:
Diagnostic steps for electrical issues
Technical Depth
Depth:
Comprehensive (suitable for professional mechanics and experienced DIYers)
Diagnostics:
Detailed diagnostic flowcharts and troubleshooting trees
Specifications:
Detailed torque values, clearances, fluid types, and component measurements
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if professionally scanned
Print Quality
Quality:
Dependent on original source scan; typically good for workshop manuals
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, single-cylinder
Displacement:
610 cc (approximate, variations may exist)
Bore X Stroke:
Typically around 94mm x 87.5mm (exact figures to be confirmed in manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 45-50 HP (actual output varies with tuning and emissions compliance)
Torque:
Estimated 40-45 Nm (actual output varies)
Fuel System
Carburetor:
Single Mikuni VM series (e.g., VM38 or similar) - requires precise tuning
Fuel Type:
Unleaded gasoline (minimum 91 RON/87 AKI)
Valve Train
Type:
SOHC (Single Overhead Camshaft)
Valves Per Cylinder:
4 (typical for SOHC 4-valve design)
🔧 Transmission
Standard
Type:
6-speed manual
Optional
Transmission Options:
None (standard configuration)
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1480 mm (58.3 inches) - subject to minor variations
Seat Height:
Approx. 950 mm (37.4 inches) - typical for off-road bikes
Weights
Dry Weight:
Approx. 125-130 kg (275-287 lbs) - subject to equipment
Fuel Tank Capacity:
Approx. 9-10 Liters (2.4-2.6 US Gallons) - typical for enduro use
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable (motorcycle)
Active Features
Brakes:
Hydraulic disc brakes front and rear
Lighting:
Headlight, taillight, brake light
Passive Features
Frame Construction:
Chromoly steel perimeter frame for rigidity and impact resistance
Handlebar:
Standard motocross-style handlebar with crossbar for strength and vibration damping
💡 Technology Features
Infotainment
Infotainment System:
None (basic instrumentation only)
Driver Assistance
Assistance Features:
None (motorcycle)
Connectivity
Connectivity Options:
None (motorcycle)
Instrumentation
Gauge Cluster:
Speedometer, odometer, indicator lights (neutral, turn signals if equipped, high beam)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 15-20 hours of riding or annually (whichever comes first, typical for off-road)
Oil Filter Replacement:
Every 2-3 oil changes or annually
Air Filter Cleaning:
After every few rides, especially in dusty conditions
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or as needed
Spark Plug Inspection:
Every 20-30 hours of riding
Valve Clearance Check:
Every 60-80 hours of riding or annually
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or SAE 20W-50 motorcycle-specific oil (API SG or higher)
Engine Oil Capacity:
Approx. 1.5 - 1.8 Liters (1.6 - 1.9 US Quarts) with filter change
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water)
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes; requires diligent jetting and adjustment.
Fork Seals:
Like many bikes of this era, fork seal leaks can occur and require periodic replacement.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues if not maintained.
Clutch Discs:
Wear on clutch discs is a common maintenance item for high-performance off-road bikes due to hard use.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in motorcycle racing and production, particularly in off-road disciplines.
Model Evolution
Evolutionary Stage:
This generation represents Husqvarna's strong presence in the burgeoning four-stroke off-road market of the mid-1990s.
Design Philosophy:
Focus on robust engineering, performance, and off-road capability, drawing from their racing experience.
Production
Manufacturing Country:
Sweden (primary production)
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the TC610 model in this year range are difficult to pinpoint without extensive historical data, Husqvarna motorcycles of this era were generally well-regarded within the off-road community for their performance and durability, often earning praise in magazine shootouts and rider reviews.
Sale

Unavailable

Sold Out