🏷️ Basic Information

Make:

Husqvarna

Model:

TE 250 / TE 450 / TE 510

Model Variants:

TE 250, TE 450, TE 510

Product Code:

Not Specified

Chassis Codes:

Not Specified for TE 250, TE 450, TE 510 (likely model-specific internal codes)

👋 Introduction

Category:

High-performance Enduro Motorcycles

Target Audience:

Off-road enthusiasts, enduro riders, mechanics, and DIY enthusiasts looking for comprehensive repair and maintenance data.

Competitors:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z series, Kawasaki KX-F series (for similar displacement classes).

Value Proposition:

Empowers owners and technicians with the same detailed information used by professionals, leading to significant savings on service and repair costs.

Uniqueness:

Instant download format provides immediate access to critical repair information.

Ease Of Use:

User-friendly digital format allows for easy navigation and printing of specific procedures.

📋 Manual Details

Years Covered:

2006, 2007

Regions Covered:

Global (based on typical Husqvarna distribution)

Estimated Page Count:

Extensive (indicative of a full workshop manual, typically 500+ pages per model variant)

Type:

Digital Workshop Repair Manual

Language:

English (implied by product description)

Format:

PDF Download

📖 Manual Coverage

Engine:

Detailed coverage for 250cc, 450cc, and 510cc engine variants (including disassembly, assembly, tuning, and diagnostics)

Fuel System:

Carburetion (for 250cc, likely Mikuni or Keihin), Fuel injection (for 450cc/510cc, likely Keihin or Delphi systems), Fuel pump, injectors, fuel filter, fuel tank

Ignition System:

CDI, spark plugs, ignition coils, stator, rotor, timing

Cooling System:

Radiators, hoses, coolant, thermostat, fan (if applicable)

Transmission:

Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication

Drivetrain:

Chain and sprockets maintenance, rear wheel hub, swingarm lubrication and bearing checks

Suspension:

Front fork (upside-down telescopic) service and adjustments, rear shock absorber service and adjustments, linkage lubrication

Brakes:

Hydraulic front and rear brake systems (discs and calipers), brake fluid specifications and bleeding procedures, master cylinders, brake pads

Electrical System:

Wiring diagrams, battery maintenance, lighting systems (headlight, taillight, indicators), starter motor, alternator/stator, fuses, relays, handlebar controls

Frame And Bodywork:

Frame inspection, subframe, body panels, seat, fuel tank removal and installation, handlebar, footpegs

Wheels And Tires:

Wheel bearing maintenance, tire pressure recommendations, spoke tension adjustment

Exhaust System:

Exhaust pipe and silencer maintenance, gasket replacement

Maintenance:

Routine checks, lubrication, filter replacements (air, oil), spark plug replacement, chain adjustment, valve clearance checks and adjustment

Troubleshooting:

Diagnostic flowcharts for common issues (e.g., no start, poor running, electrical faults)

Repair:

Engine rebuild (top-end and bottom-end), transmission repair, suspension overhaul, brake system repair, electrical component replacement

Rebuild Procedures:

Comprehensive step-by-step rebuild instructions for all major components

Diagnostic Procedures:

Step-by-step diagnostic steps for identifying and resolving mechanical and electrical problems

Tuning And Adjustment:

Carburetor tuning, fuel injection mapping (if applicable), suspension adjustments, clutch adjustments

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and chassis overhauls.

Detail Level:

High detail, including torque specifications, clearance measurements, and critical tolerances.

Documentation Type:

Factory-level repair and diagnostic information.

📊 Manual Specifications

Type:

PDF

Searchability:

Likely text-searchable PDF, enabling quick information retrieval.

Quality:

High Quality Photos, Illustrations And Diagrams (as stated in product description)

Readability:

Designed for easy viewing and printing.

Type:

Digital (Downloadable PDF), no physical binding.

Type:

N/A (Digital format)

Operating Systems:

Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, All Mac Computers

Software Requirements:

Adobe Acrobat Reader or compatible PDF viewer.

⚙️ Engine Specifications

Engine Type Te250:

Four-stroke, single-cylinder, liquid-cooled

Engine Type Te450:

Four-stroke, single-cylinder, liquid-cooled

Engine Type Te510:

Four-stroke, single-cylinder, liquid-cooled

Bore X Stroke Te250:

Not specified, requires manual reference (typical for 250cc class is around 70-76mm bore)

Bore X Stroke Te450:

Not specified, requires manual reference (typical for 450cc class is around 95mm bore)

Bore X Stroke Te510:

Not specified, requires manual reference (typical for 500cc+ class is around 97-100mm bore)

Horsepower Te250:

Not specified, requires manual reference (estimated 30-35 HP)

Horsepower Te450:

Not specified, requires manual reference (estimated 40-45 HP)

Horsepower Te510:

Not specified, requires manual reference (estimated 45-50 HP)

Torque Te250:

Not specified, requires manual reference

Torque Te450:

Not specified, requires manual reference

Torque Te510:

Not specified, requires manual reference

Induction Te250:

Carburetor (likely Mikuni TM-series or Keihin FCR)

Induction Te450 Te510:

Electronic Fuel Injection (EFI), typically Keihin or Delphi

Fuel Type:

Unleaded gasoline (95 RON recommended)

Engine Oil Type:

High-quality motorcycle-specific 4-stroke engine oil, API SG or higher, JASO MA certified (e.g., Motul 5100 10W-40, Yamalube 4-stroke 10W-40)

Engine Oil Capacity:

Not specified, requires manual reference (typically 1.0 - 1.5 liters)

🔧 Transmission

Type:

Constant mesh, 6-speed manual transmission

Type:

N/A (standard for this model range)

Clutch:

Hydraulic actuated, wet multi-plate clutch

Transmission Oil Type:

Dedicated transmission oil or the same engine oil specified for lubrication (JASO MA certified is critical for wet clutches)

Transmission Oil Capacity:

Not specified, requires manual reference (typically 0.8 - 1.2 liters)

📐 Dimensions

Wheelbase:

Not specified, requires manual reference (typical for enduro bikes around 1470-1500mm)

Seat Height:

Not specified, requires manual reference (typical for enduro bikes around 940-960mm)

Dry Weight Te250:

Not specified, requires manual reference (typical around 105-110 kg)

Dry Weight Te450:

Not specified, requires manual reference (typical around 110-115 kg)

Dry Weight Te510:

Not specified, requires manual reference (typical around 115-120 kg)

🛡️ Safety Features

Crash Test Results:

N/A (Motorcycles are not subjected to the same crash testing as cars)

Braking System:

High-performance hydraulic disc brakes front and rear for superior stopping power.

Suspension Stability:

Adjustable front forks and rear shock absorber contribute to stable handling and rider control.

Frame Integrity:

Robust frame construction for rider safety and predictable handling.

💡 Technology Features

Type:

N/A (Off-road motorcycle focus, typically lacks extensive infotainment systems).

Features:

Focus is on rider control and mechanical systems, not electronic driver aids.

Features:

N/A (No integrated Bluetooth or smartphone connectivity expected for this era and model type).

Type:

Digital or analog instrument cluster providing speed, RPM, odometer, and essential warning lights (e.g., oil pressure, neutral).

🔧 Maintenance

Oil Change:

Refer to manual for specific intervals based on riding conditions (typically 10-15 hours of off-road use).

Air Filter Cleaning:

Frequent cleaning required, especially in dusty conditions (check after every few rides).

Chain Lubrication:

Regularly, depending on riding conditions (every 300-500 km or after washing/wet riding).

Valve Clearance Check:

Refer to manual for specific intervals (typically 50-100 hours of use).

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended for optimal performance).

Electrical Connections:

Corrosion or loose connections in lighting or ignition systems can occur with exposure to moisture and dirt. Regular inspection and dielectric grease application is recommended.

Clutch Actuation:

Hydraulic clutch system may require occasional bleeding for optimal performance. Check for leaks in the master cylinder and slave cylinder seals.

Suspension Seals:

Fork seals and shock seals can wear over time, leading to oil leaks. Regular cleaning of fork stanchions and shock shafts is beneficial.

Piston Ring Wear:

With high-hour usage in demanding conditions, piston rings can wear, affecting compression and oil consumption. This manual will detail piston and ring replacement.

📚 Vehicle History

Origin:

Husqvarna Motorcycles is one of the world's oldest motorcycle manufacturers, founded in Sweden in 1903.

Offroad Legacy:

Strong heritage in off-road racing, including motocross and enduro championships.

Te Series:

The TE (Tourist/Enduro) series represents Husqvarna's commitment to competitive off-road performance and dual-sport capability.

2006-2007 Generation:

These models likely represent a significant evolution in Husqvarna's off-road platform, incorporating modern engine technology and chassis designs.

Manufacturing Location:

Historically Sweden, though ownership has changed over the years, with models in this era likely produced in Italy.

🏆 Awards & Recognition

Model Specific Awards:

Not specified, but Husqvarna motorcycles of this era were often praised for their strong performance and handling in the enduro and off-road communities.