Target User:
Enthusiasts, DIY mechanics, professional technicians seeking comprehensive documentation.
Value Proposition:
Significant cost savings on service and repairs compared to dealership labor, empowerment of owner to perform maintenance and repairs.
Alternatives:
Factory service manuals (often more expensive and harder to find), generic repair guides (less specific), online forums (unverified information).
Accuracy:
Covers same information as professional technicians.
Visuals:
High quality photos, illustrations, and diagrams for clarity.
Delivery:
Instant PDF download for immediate access.
Model Years Covered:
2007, 2008
Engine Variants Covered:
250cc, 450cc, 510cc (specific engine configurations may vary, manual should detail these)
Regions Covered:
Global (assumed, typical for workshop manuals)
Estimated Page Count:
Not specified, but described as 'highly detailed' and 'everything you will ever need'
Type:
Digital Workshop Repair Manual
Purpose:
Repair, maintenance, rebuilding, refurbishment, restoration
Language:
English (inferred from description)
Delivery Method:
PDF Download
Engine:
Full engine overhaul, top-end components, bottom-end components, lubrication system, cooling system, fuel injection system, ignition system, exhaust system, emission control systems.
Transmission:
Clutch system (operation, adjustment, replacement), gearbox (disassembly, inspection, assembly, gear selection), final drive, chain and sprockets.
Chassis And Body:
Frame, sub-frame, swingarm, suspension (front forks, rear shock absorber - disassembly, servicing, tuning), steering system, wheels, bearings, body panels, seating, luggage systems (if applicable).
Brakes:
Front and rear brake systems (hydraulic circuits, master cylinders, calipers, brake pads, rotors), bleeding procedures, fluid specifications.
Electrical:
Battery, charging system (stator, rectifier/regulator), starting system (starter motor, solenoid), lighting system (headlight, taillight, indicators), instrument cluster, wiring diagrams, troubleshooting electrical faults, sensor identification and testing.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection system (injectors, throttle body, ECU mapping considerations).
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant specifications and capacity.
Maintenance:
Scheduled maintenance (oil changes, filter replacements, chain adjustment, spark plug checks, air filter cleaning/replacement), pre-ride inspections, winter storage procedures.
Repair And Rebuild:
Complete engine disassembly and reassembly, gearbox overhaul, suspension servicing, brake system repairs, electrical component replacement, chassis component repairs.
Diagnostics And Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code identification (if applicable), wiring diagram interpretation for fault finding.
Technical Adjustments:
Valve clearance adjustment, carburetor synchronization (if applicable, though likely FI), idle speed adjustment, clutch lever free play adjustment.
Special Tools:
Identification and usage of specialized tools required for specific repair and maintenance tasks.
Depth:
Comprehensive (A-Z coverage, professional technician level)
Detail Level:
High (includes high quality photos, illustrations, and diagrams)
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text within PDF, enhancing usability.
Quality:
High quality (as stated in product description)
Usability:
Printable for physical use, avoiding wear and tear on digital format.
Type:
N/A (Digital format)
Type:
N/A (Digital format)
Operating Systems:
Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7. Compatible with all Mac computers.
Engine Family:
Husqvarna TE Series (likely single-cylinder, liquid-cooled, 4-stroke, DOHC)
Bore Stroke 250:
Varies by specific model year, refer to manual for exact specifications.
Bore Stroke 450:
Varies by specific model year, refer to manual for exact specifications.
Bore Stroke 510:
Varies by specific model year, refer to manual for exact specifications.
Horsepower 250:
Approx. 27-35 HP (varies by specific model year and tuning, manual will provide exact figures)
Horsepower 450:
Approx. 40-48 HP (varies by specific model year and tuning, manual will provide exact figures)
Horsepower 510:
Approx. 45-55 HP (varies by specific model year and tuning, manual will provide exact figures)
Torque 250:
Refer to manual for exact specifications.
Torque 450:
Refer to manual for exact specifications.
Torque 510:
Refer to manual for exact specifications.
Fuel Delivery:
Electronic Fuel Injection (EFI) - specific injector type and ECU control will be detailed in the manual.
Ignition Type:
Electronic Ignition (CDI or similar ECU-controlled system)
Valve Train:
DOHC (Double Overhead Camshaft)
Length:
Refer to manual for exact specifications. Varies by model and year.
Width:
Refer to manual for exact specifications. Varies by model and year.
Height:
Refer to manual for exact specifications. Varies by model and year.
Dry Weight 250:
Approx. 230-250 lbs (104-113 kg), refer to manual for exact specification.
Dry Weight 450:
Approx. 235-255 lbs (106-115 kg), refer to manual for exact specification.
Dry Weight 510:
Approx. 240-260 lbs (109-118 kg), refer to manual for exact specification.
Fuel Tank Capacity:
Typically 2.5-3.5 gallons (9.5-13 liters), refer to manual for exact specification.
Crash Test Ratings:
N/A (motorcycle specific safety is generally not rated by government agencies in the same way as cars)
Braking System:
Hydraulic disc brakes front and rear, ABS typically not standard on this model/era, but check manual for specific trims.
Lighting:
Headlight, taillight, brake light, turn signals (depending on street-legal designation).
Chassis Design:
Robust frame designed for off-road use, providing structural integrity.
Engine Oil Change:
Typically every 15-30 operating hours or annually, consult manual for precise intervals based on riding conditions.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Check manual for specific interval (e.g., every 5-10 operating hours).
Spark Plug Inspection:
Refer to manual, typically every 50-100 operating hours.
Valve Clearance Check:
Refer to manual, typically every 100-200 operating hours.
Chain And Sprocket Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended at frequent intervals (e.g., every 500-1000 km or as needed).
Engine Oil Specification:
Refer to manual for specific viscosity (e.g., SAE 10W-40, SAE 15W-50) and JASO MA/MA2 rating for wet clutches. API SG or higher.
Coolant Specification:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for exact type and capacity.
Brake Fluid Specification:
DOT 4 brake fluid (refer to manual for specific manufacturer recommendations).
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, chain and sprockets, spark plugs, air filters.
Potential Engine Issues:
Valve seat wear, piston ring wear, timing chain tensioner issues (depending on specific engine design). Manual will detail inspection and service procedures.
Electrical Component Reliability:
Early EFI systems can sometimes have sensor issues or regulator/rectifier problems. Manual will aid in diagnosing these.
