Husqvarna TE 250R 2013 Workshop Service Repair Manual

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Type: Motorcycle

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Sku: 100540

Tags: 2013 Husqvarna Misc Motorcycle Motorcycles TE 250R

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Description

The TE 250R, a 2013 model, is a capable competition enduro motorcycle designed for off-road enthusiasts and riders seeking performance and reliability. Building on a rich heritage, this dual-sport machine offers a robust chassis and a four-stroke, single-cylinder, liquid-cooled engine with a displacement of 249.5 cc. Known for its agility and handling, the TE 250R is engineered to tackle challenging terrains, making it a strong contender in its segment, competing with models from other major manufacturers. Its Italian manufacturing, under ownership at the time, reflects a commitment to quality engineering. This comprehensive Workshop Service Repair Manual provides essential guidance for the maintenance, diagnosis, and repair of your TE 250R. It covers all major systems, including detailed procedures for engine mechanical and management, transmission, suspension, brakes, and the electrical system. The manual includes step-by-step instructions for repair and rebuilds, preventive maintenance schedules, troubleshooting guides, and critical technical specifications such as torque values and wiring diagrams. This resource is invaluable for owners and mechanics aiming to keep the motorcycle in optimal condition and ensure its longevity.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE 250R

Year:

Codes

Product Id:

HUSA-TE250R-2013-SM

Oem Part Number Reference:

Refer to specific sections for OEM part numbers within the manual

👋 Introduction

Market Position

Vehicle Segment:

Competition Enduro Motorcycle

Target Audience:

Off-road enthusiasts, enduro riders, and motorcycle mechanics.

Competitive Analysis

Key Competitors 2013:

KTM EXC 250, Beta RR 250, Yamaha WR250R, Honda CRF250X, Kawasaki KLX250S.

Key Features

Vehicle Type:

Dual-sport/Enduro motorcycle

Manual Purpose:

To provide comprehensive guidance for maintaining, diagnosing, and repairing the Husqvarna TE 250R 2013.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF)

Page Count:

Hundreds of Pages (exact count not specified, but described as 'COMPLETE official full factory service repair manual')

Coverage Scope:

Complete Factory Service and Repair

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, overhaul, inspection, and repair of all internal components.

Engine Management:

Fuel injection system, ignition system, emissions control systems, ECU diagnosis and troubleshooting.

Transmission:

Clutch operation, gearbox inspection, repair, and adjustment.

Suspension:

Front fork (USD telescopic hydraulic fork) and rear shock absorber (monoshock) service, adjustment, and component replacement.

Brakes:

Hydraulic brake system (front and rear discs), caliper service, brake fluid replacement, bleeding procedures.

Electrical System:

Wiring diagrams, battery service, lighting system, starter system, charging system, diagnostic codes.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, carburetor/throttle body servicing (depending on exact TE 250R 2013 configuration).

Cooling System:

Radiator, coolant hoses, fan operation, coolant specifications and replacement.

Exhaust System:

Exhaust pipe and silencer inspection and repair.

Chassis And Bodywork:

Frame inspection, seat, body panels, footpegs, handlebars, and control levers.

Procedures Included

Preventive Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustments, bolt torquing.

Troubleshooting:

Diagnostic procedures for common issues and fault finding across all systems.

Repair And Rebuild:

Step-by-step instructions for component disassembly, repair, and reassembly.

Component Diagnosis:

Detailed diagnostic trees and specifications for electrical and mechanical components.

Torque Specifications:

Accurate torque values for all fasteners and critical components.

Wiring Diagrams:

Complete and detailed electrical system wiring schematics.

Special Tool Requirements:

Identification and usage of specific tools required for service procedures.

Technical Depth

Depth Of Coverage:

Comprehensive factory-level detail, suitable for professional technicians and experienced DIY enthusiasts.

Diagnostic Capabilities:

Advanced diagnostic information, including error codes and troubleshooting logic for electronic control units (ECUs).

Rebuild Instructions:

Detailed procedures for complete engine rebuilds, transmission overhauls, and suspension component refurbishment.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text-based PDF, allowing for quick information retrieval.

Print Quality

Printability:

Designed for printing, with instructions for printing entire manual or specific pages.

Binding Type

Digital Format:

N/A (downloadable, user prints as desired)

Paper Type

Digital Format:

N/A (digital delivery)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled

Displacement:

249.5 cc (15.23 cu in)

Bore X Stroke:

76 mm x 55 mm (Approximate, specific to model variant)

Compression Ratio:

12.8:1 (Approximate, specific to model variant)

Performance

Horsepower Output:

Refer to manual for specific dyno figures; typically in the range of 30-35 HP for this class.

Torque Output:

Refer to manual for specific dyno figures.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Keihin or similar system expected.

Fuel Type:

Unleaded gasoline, minimum 91 octane (AKI) or 95 RON recommended.

Lubrication

Oil Type:

High-quality motorcycle-specific 4-stroke engine oil, SAE 10W-50 or 15W-50 (API SG or higher, JASO MA/MA2).

Oil Capacity:

Refer to manual for exact capacity with filter change and without filter change.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet multi-plate

Final Drive:

Chain drive

Features

Gear Ratios:

Refer to manual for specific gear ratios for each of the 6 speeds.

📐 Dimensions

Exterior

Wheelbase:

Approx. 1475 mm (58.07 in) - specific value requires confirmation from manual.

Seat Height:

Approx. 950 mm (37.4 in) - specific value requires confirmation from manual.

Weights

Dry Weight:

Approx. 105 kg (231.5 lbs) - specific value requires confirmation from manual.

Fuel Tank Capacity:

Approx. 7.5 liters (1.98 US gal) - specific value requires confirmation from manual.

🛡️ Safety Features

Ratings

Crash Test Data:

N/A for off-road motorcycles.

Active Features

Braking System:

Hydraulic disc brakes front and rear for strong stopping power.

Suspension Performance:

Advanced suspension designed for absorbing impacts and maintaining control on varied terrain.

Passive Features

Frame Construction:

Robust chassis designed for durability and rider feedback.

💡 Technology Features

Infotainment

Infotainment System:

N/A (minimal on a competition enduro bike, typically a simple LCD display for basic information).

Driver Assistance

Traction Control:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual; typically every 10-20 operating hours or annually.

Air Filter Cleaning:

Refer to manual; frequent cleaning recommended based on riding conditions (e.g., every 5-10 hours).

Spark Plug Inspection:

Refer to manual; typically every 10-20 operating hours.

Valve Clearance Check:

Refer to manual; typically every 20-40 operating hours.

Fluid Specifications

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant Type:

Ethylene glycol based antifreeze coolant for liquid-cooled engines, typically a 50/50 mix with distilled water.

Fork Oil Type:

Specific fork oil weight and type (e.g., 5W, 7.5W) as specified in the manual. Oil level is critical.

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, air filter, spark plug.

Electrical Connections:

Ensuring all electrical connections are clean and secure is crucial for reliable operation.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles, founded in Sweden in 1689, with a long and storied history in motorcycle racing and manufacturing.

Model Evolution

Te Series Legacy:

The TE series represents Husqvarna's commitment to off-road and enduro riding, evolving with technology and rider demands.

Production

Manufacturing Location:

Italy (at the time of production under the BMW Motorrad ownership).

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

The TE 250R 2013 was generally well-regarded for its performance and handling in the enduro segment, though specific awards would need to be researched from period motorcycle publications.