HUSQVARNA TE TC SMR 570 Service Repair Manual 2001-2003

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Type: Motorcycle

Vendor:

Sku: 135309

Tags: 2001 2002 2003 570 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment SMR 570 TC 570 TE 570

Product variants

Description

The TE570, TC570, and SMR570 models from 2001-2003 represent a line of high-performance off-road and supermoto motorcycles. Built upon a heritage of motorsport excellence, these machines are characterized by their powerful 570cc, liquid-cooled, 4-stroke single-cylinder engines, typically featuring DOHC valve trains. Engineered for demanding riding conditions, they incorporate robust chromoly steel trellis frames and advanced suspension systems designed for optimal stability and control. These motorcycles are known for their significant torque output and are tailored for riders and enthusiasts who prioritize raw performance and mechanical capability in their off-road adventures or street-focused supermoto applications. This comprehensive service repair workshop manual provides in-depth technical documentation for all TE570, TC570, and SMR570 models produced between 2001 and 2003. It covers every aspect of maintenance, repair, and troubleshooting, from basic servicing and preventative tasks to complete engine and transmission overhauls. Detailed sections include engine mechanicals, cooling systems, fuel and exhaust management, ignition and electrical systems, braking, suspension, steering, and frame/bodywork. The manual is rich with high-quality pictures, diagrams, and essential technical specifications such as torque values, fluid types, and capacities, making it an indispensable resource for owners and technicians aiming to maintain and repair these performance motorcycles effectively.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE570 / TC570 / SMR570

Year Range:

2001-2003

Codes

Chassis Code General:

Model specific identification required, typically a VIN prefix indicates the model and year.

Engine Code General:

Specific engine codes vary by year and sub-model, typically indicated on engine cases.

👋 Introduction

Market Position

Vehicle Segment:

High-performance off-road and supermoto motorcycles.

Target Audience:

Owners and mechanics of Husqvarna TE, TC, and SMR 570 models from 2001-2003 seeking detailed repair and maintenance information.

Competitive Analysis

Manual Value Proposition:

Provides professional-grade technical documentation, mirroring what dealership technicians use, enabling DIY repairs and informed maintenance decisions.

Key Features

Manual Advantages:

Instant download for immediate access, comprehensive coverage, high-quality visuals, and professional-level detail.

📋 Manual Details

Coverage Areas

General Coverage:

All repairs A-Z, all models within the specified year range.

Specific Systems Mentioned:

Maintenance & Servicing, Engine & Clutch, Transmissions, Cooling Systems, Fuel & Exhaust, Ignition & Electrical, Brakes & Brake Assembly, Wheels & Tires, Steering & Suspension, Frame & Bodywork, Wiring Diagrams, Fault Finding Troubleshooting.

Page Count

Estimated Page Count:

Not specified, but 'Full & Complete' and 'Great Detail' suggests a comprehensive document, likely 300-600 pages.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English (implied by product description language)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, piston, rings, connecting rod, crankshaft, valve train, cylinder head, timing, lubrication, sealing.

Fuel System:

Carburetor (if applicable, or fuel injection system), fuel pump, fuel lines, fuel tank, fuel filter replacement and cleaning.

Exhaust System:

Exhaust pipe, muffler, catalytic converter (if applicable), lambda sensors (if applicable).

Cooling System:

Radiator, hoses, coolant, water pump, thermostat, fan operation and testing.

Clutch System:

Clutch operation, adjustment, replacement of clutch plates and springs, clutch fluid (if hydraulic).

Transmission System:

Gearbox overhaul, gear selection, internal components, shift drum and forks, transmission fluid specifications and change intervals.

Ignition System:

Ignition coil, spark plug, CDI unit, stator, flywheel, timing adjustments, troubleshooting ignition failures.

Electrical System:

Battery, starter motor, alternator/generator, lighting, horn, fuses, relays, wiring harness, troubleshooting electrical faults.

Braking System:

Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake pads, brake discs, brake fluid specifications and bleeding procedures.

Wheels And Tires:

Wheel bearing replacement, tire fitting and balancing, recommended tire pressures, wheel alignment checks.

Steering System:

Steering head bearings, fork stanchions, seals, fork oil specifications and levels, steering knuckle (if applicable).

Suspension System:

Front fork maintenance and overhaul, rear shock absorber servicing, linkage bearings, swingarm pivot.

Frame And Bodywork:

Frame inspection for damage, body panel removal and installation, seat, fenders, fuel tank, fairings.

Wiring Diagrams:

Detailed electrical schematic diagrams for troubleshooting and component identification.

Fault Finding Troubleshooting:

Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.

Procedures Included

Preventative Maintenance:

Scheduled maintenance tasks, lubrication points, filter changes, fluid checks, bolt torque checks.

Diagnostic Procedures:

Step-by-step guides for identifying problems in all major systems.

Repair Procedures:

Detailed instructions for disassembling, inspecting, repairing, and reassembling all components.

Component Replacement:

Guidance on replacing wear items and faulty components with proper specifications.

Technical Specifications:

Provides essential data like torque values, clearances, fluid capacities, and wear limits.

Technical Depth

Depth Of Coverage:

Professional Quality Information, All Repairs Covered, Major Repair Topics in Great Detail. Implies comprehensive coverage from basic maintenance to full engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Compatibility:

PC & MAC Compatible (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7 etc.)

Print Quality

Image Quality:

Lots of High Quality Pictures & Diagrams

Text Quality:

Easy To Read PDF Format

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke

Displacement:

570cc (approximate, specific bore/stroke would be in manual)

Cooling System:

Liquid-cooled

Valve Train:

Typically DOHC (Double Overhead Camshaft), 4 valves per cylinder.

Performance

Horsepower Estimate:

Likely in the 45-55 hp range, depending on specific tuning and model variant. Exact figures would be in manual.

Torque Estimate:

Significant low-to-mid range torque characteristic of off-road/supermoto engines. Exact figures in manual.

Fuel System

Fuel Delivery:

Likely Mikuni or Keihin carburetors (e.g., VM series or FCR series) or early EFI on some late models. Specific carburetor model and jetting data in manual.

Fuel Type Recommendation:

Unleaded gasoline, octane rating specified in manual (typically 91-95 RON/AKI).

Lubrication

Oil Type Recommendation:

High-quality motorcycle-specific 4-stroke engine oil, likely semi-synthetic or fully synthetic. Viscosity and JASO rating would be specified.

Oil Capacity:

Specific capacity (e.g., 1.5-2.0 liters) with and without filter change would be detailed in manual.

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed or 6-speed sequential manual gearbox.

Optional

Optional Transmissions:

N/A for this model range.

Features

Clutch Type:

Wet, multi-plate clutch, likely cable-actuated. Specifics on springs and plates in manual.

Transmission Fluid Type:

Motorcycle-specific transmission oil or engine oil (if shared sump). Specific grade and quantity in manual.

📐 Dimensions

Exterior

Wheelbase:

Varies by model (TE vs TC/SMR), typically around 1450-1500mm. Exact spec in manual.

Seat Height:

High for off-road riding, typically 900-950mm. Exact spec in manual.

Weights

Dry Weight:

Typically around 105-115 kg. Exact spec in manual.

Fuel Tank Capacity:

Around 7-10 liters depending on model variant. Exact spec in manual.

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not typically rated by standard crash test agencies like automotive vehicles. Safety relies on rider skill and vehicle integrity.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Specific caliper and rotor sizes in manual.

Suspension Compliance:

Performance suspension designed for stability and control under varied conditions. Tuning parameters in manual.

Passive Features

Frame Construction:

Chromoly steel trellis frame for strength and rigidity. Frame inspection for integrity covered in manual.

Lighting:

Headlight, taillight, brake light, turn signals (depending on market/model variant). Electrical troubleshooting for these in manual.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A. These are performance-oriented motorcycles with minimal rider aids.

Driver Assistance

Rider Assistance Features:

N/A. Focus is on mechanical performance and rider control.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-20 hours of riding or annually. Specific recommendation in manual.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Interval would be tied to usage hours. Manual provides procedure.

Spark Plug Replacement:

Dependent on usage, but typically checked at regular service intervals. Replacement recommendations in manual.

Valve Clearance Check:

Crucial maintenance item for 4-stroke engines, typically every 20-40 hours. Specifics and procedure in manual.

Fluid Specifications

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid (check manual for exact specification).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio typically). Specific type and capacity in manual.

Known Issues

Common Wear Items:

Clutch plates, fork seals, steering head bearings, chain and sprockets are common wear items on performance motorcycles. Manual guides replacement.

Potential Issues 2001-2003:

Early models may experience electrical connector corrosion, carburetor tuning issues, or specific component wear depending on usage. Manual aids in diagnosis.

📚 Vehicle History

Brand Heritage

Manufacturer:

Husqvarna Motorcycles, a Swedish brand with a long history in off-road and motocross racing.

Model Evolution

570Cc Lineage:

The 570cc engine platform represented a significant offering in Husqvarna's off-road lineup during this period, known for its torque and performance.

Production

Production Period For Manual:

2001, 2002, 2003

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

Specific industry awards for these model years are not readily available in general public domain, but Husqvarna has a strong heritage in motocross and enduro racing accolades.

Ratings

Owner Satisfaction Ratings:

Subjective and varies by individual experience; manual focuses on technical support rather than consumer reviews.

Certifications

Emissions Certification:

Emissions standards compliance would vary by market. Specifics are usually not covered in detail for aftermarket manuals unless related to emissions control system repair.