Husqvarna TE250 2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE250 Year: 2010 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Dual-Sport Motorcycle (Enduro) Target Audience:...

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Type: Motorcycle

Vendor:

Sku: 75772

Tags: 2010 Husqvarna Misc Motorcycle Motorcycles TE250

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Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE250

Year:

Product Type:

Workshop Repair Service Manual

Format:

PDF Download

👋 Introduction

Market Position

Vehicle Segment:

Dual-Sport Motorcycle (Enduro)

Target Audience:

Off-road enthusiasts, adventure riders, performance-oriented dirt bike riders.

Competitive Analysis

Key Competitors:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RMX series, Kawasaki KX-F models.

Key Features

Chassis Design:

Husqvarna's signature steel trellis frame often providing a good balance of rigidity and compliance.

Suspension Performance:

Typically features high-quality WP or Sachs suspension components tuned for off-road performance.

Engine Characteristics:

Known for responsive power delivery and a focus on usable torque for technical terrain.

Manual Value Proposition:

Essential for maintaining peak performance and ensuring longevity of this specialized off-road machine.

📋 Manual Details

Coverage Areas

Covered Models:

All TE250 2010 Models, Engines, Trims, Transmissions

Page Count

Estimated Page Count:

Varies by specific manual version, typically 300-600 pages for full workshop manuals.

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English (Standard for professional technical manuals)

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine overhaul, diagnostics, disassembly, assembly, timing, cooling, lubrication.

Fuel System:

Carburetor (or fuel injection if applicable for specific sub-models), fuel pump, lines, filters, tank.

Ignition System:

Spark plugs, coils, CDI unit, wiring, troubleshooting.

Exhaust System:

Muffler, header pipe, catalytic converter (if applicable), mounting.

Transmission Service:

Clutch operation, gear shifting mechanisms, lubrication, disassembly/assembly.

Suspension System:

Front forks (rebuild, fluid changes, adjustments), rear shock absorber (rebuild, adjustments), linkages.

Braking System:

Hydraulic systems, caliper service, master cylinder, brake pads, rotors, bleeding procedures.

Electrical System:

Wiring diagrams, battery, lighting, starter, charging system, troubleshooting.

Wheels And Tires:

Tire replacement, wheel bearing service, spoke tensioning.

Frame And Bodywork:

Chassis inspection, body panel removal/installation, graphics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain lubrication and adjustment, air filter cleaning/replacement, spark plug inspection.

Troubleshooting Guides:

Diagnosis of common starting issues, engine performance problems, electrical faults.

Rebuild Procedures:

Detailed step-by-step instructions for engine and suspension component rebuilds.

Diagnostic Charts:

Flowcharts and symptom-based diagnostics for efficient problem-solving.

Torque Specifications:

Critical torque values for all fasteners during assembly and disassembly.

Special Tool Requirements:

Identification of and instructions for using specific tools required for certain tasks.

Technical Depth

Depth Level:

Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts).

Diagnostic Capability:

Advanced diagnostic procedures and fault code interpretation (if applicable).

Rebuild Scope:

Full engine rebuild, transmission overhaul, suspension fork and shock rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically text-searchable for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images, diagrams, and illustrations for clarity.

Binding Type

Binding:

Not applicable for PDF download, but original manuals were typically bound.

Paper Type

Paper Quality:

Not applicable for PDF download, but original manuals used durable paper.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder

Displacement:

Approximately 249.5 cc (250cc class)

Bore X Stroke:

Specific figures to be detailed in the manual, but common for this class.

Cooling System:

Liquid-cooled

Valve Train:

DOHC, 4 valves

Performance

Horsepower:

Estimated 30-35 HP (at crankshaft, subject to tuning and emissions regulations)

Torque:

Specific figures to be detailed in the manual, but optimized for off-road tractability.

Fuel System

Fuel Delivery:

Carburetor (Keihin FCR MX or similar, depending on sub-model/region)

Recommended Fuel:

Unleaded gasoline, 91-98 octane (RON+MON)/2 (AKI). Specific recommendations in manual.

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Clutch Type:

Wet multi-plate

Final Drive:

Chain

Features

Gear Ratios:

Specific ratios available in the manual, optimized for off-road use across various terrains.

Transmission Fluid:

Specific API GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90), capacity detailed in manual.

📐 Dimensions

Exterior

Length:

Approx. 2200 mm (Varies, check manual for exact dimensions)

Width:

Approx. 820 mm (Varies, check manual for exact dimensions)

Height:

Approx. 1250 mm (Varies, check manual for exact dimensions)

Wheelbase:

Approx. 1480-1495 mm (Varies, check manual for exact dimensions)

Weights

Dry Weight:

Approx. 105-110 kg (Varies by sub-model and equipment)

Fuel Tank Capacity:

Approx. 7-9 Liters (Varies, check manual for exact capacity)

Seat Height:

Approx. 950-960 mm (Varies, check manual for exact height)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet relevant motorcycle safety standards for its class.

Active Features

Brakes:

Hydraulic disc brakes (front and rear) for reliable stopping power.

Lighting:

Headlight, taillight, brake light for visibility.

Passive Features

Frame Integrity:

Robust chassis design to withstand off-road stresses.

Ergonomics:

Designed for rider control and stability in dynamic off-road conditions.

💡 Technology Features

Infotainment

Display:

Basic digital LCD display showing speed, odometer, trip meters, clock, and basic indicator lights.

Driver Assistance

Not typically equipped on off-road focused models of this era.

Connectivity

Connectivity Features:

None (basic mechanical and electrical systems).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 15-25 hours of riding or annually. Specific mileage equivalent varies with usage.

Air Filter Cleaning:

After every few rides, or more frequently in dusty conditions.

Spark Plug Inspection:

Every 50-100 hours of riding.

Chain Lubrication Adjustment:

Regularly, based on riding conditions.

Suspension Service:

Fork oil change every 50-100 hours, full suspension rebuild as needed based on wear.

Fluid Specifications

Engine Oil Type:

High-quality motorcycle-specific 4-stroke engine oil, SAE 10W-40 or 15W-50 (check manual for exact viscosity and API rating).

Engine Oil Capacity:

Approx. 0.8 - 1.0 Liters (check manual for exact capacity).

Coolant Type:

Ethylene glycol-based antifreeze coolant (e.g., Motul Motocool Expert, Castrol Radicool SF) mixed with distilled water (50/50).

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid (verify in manual).

Known Issues

Common Wear Items:

Clutch plates, piston rings, fork seals, wheel bearings, chain and sprockets.

Potential Electrical:

Wiring harness connectors can corrode if not protected; stator or rectifier issues are possible with age.

Suspension Maintenance:

Regular fork oil and seal maintenance is crucial to prevent leaks and maintain damping performance.

📚 Vehicle History

Brand Heritage

Brand Origin:

Swedish, with a long history in motorcycle manufacturing, particularly off-road and motocross.

Model Evolution

Te250 Lineage:

Part of Husqvarna's established TE (Tout Terrain) dual-sport line, evolving from earlier enduro models.

2010 Updates:

The 2010 model typically saw refinements in engine tuning, suspension settings, and potentially chassis updates from previous years.

Production

Manufacturing Location:

Historically produced in Sweden and Italy (under previous ownerships), later Austria (under KTM ownership).

🏆 Awards & Recognition

Recognitions

Category Performance:

Husqvarna motorcycles are generally well-regarded for their performance and handling in the dual-sport and enduro categories.

Ratings

Review Bias:

Enthusiast reviews often highlight strong engine character and capable suspension, balanced against potential maintenance considerations typical of European brands.

Certifications

Emissions Compliance:

Designed to meet the emissions standards for its intended market and model year.