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Husqvarna TE350 1995 1996 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE350 Year: 1995, 1996 Codes Engine Code Prefix: Unknown (Specific to model year variants) 👋 Introduction Market Position Segment: Dual-sport/Enduro Motorcycle Target Audience:...
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Type: Motorcycle
Vendor:
Sku: 75801
Husqvarna TE350 1995 1996 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE350
Year:
1995, 1996
Codes
Engine Code Prefix:
Unknown (Specific to model year variants)
👋 Introduction
Market Position
Segment:
Dual-sport/Enduro Motorcycle
Target Audience:
Owners and mechanics seeking detailed information for maintaining and repairing the Husqvarna TE350.
Competitive Analysis
Era:
Mid-1990s European off-road motorcycles
Key Features
Vehicle Type:
High-performance off-road motorcycle designed for enduro and trail riding.
Manual Value:
Provides essential technical data for ensuring optimal performance, longevity, and safety of the TE350.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Scope:
All Models, Engines, Trim, Transmission Variants for specified years
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, troubleshooting, component inspection, performance tuning, valve clearance adjustment, carburetor overhaul, ignition system diagnostics, cooling system maintenance.
Transmission:
Clutch operation and adjustment, gearbox disassembly and assembly, shift mechanism, gear inspection, lubrication, troubleshooting shifting issues.
Chassis And Suspension:
Front fork service (oil change, seal replacement, spring inspection), rear shock absorber service and adjustment, swingarm and linkage lubrication and inspection, wheel bearing maintenance, steering head bearing adjustment.
Brakes:
Front and rear brake system servicing, hydraulic fluid replacement and bleeding, caliper inspection and rebuild, master cylinder inspection, brake pad and disc replacement, troubleshooting brake fade or sponginess.
Electrical System:
Wiring diagrams, lighting system maintenance, battery testing and charging, ignition coil and spark plug diagnostics, starter motor operation, charging system components (stator, regulator/rectifier), instrument panel functions.
Fuel System:
Fuel tank inspection and cleaning, fuel line routing and inspection, fuel filter replacement, fuel pump operation (if applicable), carburetor cleaning, jetting, and synchronization.
Exhaust System:
Exhaust pipe and muffler inspection, mounting hardware checks, potential for performance modifications (though manual focuses on stock).
Cooling System:
Radiator inspection, coolant type and capacity, hose inspection and replacement, thermostat operation, troubleshooting overheating issues.
Procedures Included
Maintenance:
Routine checks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain adjustment and lubrication, brake pad wear checks, fluid level checks, cable lubrication and adjustment.
Troubleshooting:
Diagnostic flowcharts for common performance issues (hard starting, stalling, misfires, power loss), electrical faults, suspension noises, braking system problems.
Repair:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major systems.
Diagnostics:
Identification of common failure points, symptom-based troubleshooting guides, component testing procedures.
Technical Depth
Level:
Comprehensive technical repair and service information suitable for experienced DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically, dependent on scan quality)
Printability:
Printable
Resolution:
High resolution for clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, single-cylinder
Displacement:
Approximately 350cc (exact figure may vary slightly by specific model variant)
Bore X Stroke:
Refer to manual for exact dimensions
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 30-35 HP (varies by year and tuning)
Torque:
Refer to manual for specific torque figures
Fuel System
Carburetion:
Mikuni VM series (common) or similar, single carburetor
Fuel Type:
Unleaded gasoline (Octane rating as per manual)
Engine Build
Valve Train:
DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) depending on specific variant, 4 valves typical.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Optional Transmissions:
N/A (standard for this model)
Features
Clutch:
Hydraulic wet multi-plate clutch
Gear Ratios:
Detailed gear ratios provided in manual
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions
Width:
Refer to manual for exact dimensions
Height:
Refer to manual for exact dimensions
Weights
Dry Weight:
Approximately 110-120 kg (242-265 lbs) depending on configuration
Curb Weight:
Refer to manual for accurate figures including fluids
Payload Capacity:
N/A (designed for solo rider and light luggage)
Wheels And Tires
Front Wheel Size:
21 inch
Rear Wheel Size:
18 inch
Front Tire Size:
80/100-21 (typical, check manual for specific recommendations)
Rear Tire Size:
100/100-18 or 110/100-18 (typical, check manual)
Dimensions
Wheelbase:
Refer to manual for exact wheelbase
Ground Clearance:
Refer to manual for exact ground clearance
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not rated by consumer safety organizations like NHTSA or Euro NCAP in the same way as cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (as per homologation)
Frame Construction:
Steel frame, designed for off-road durability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle controls)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer, odometer, and indicator lights. Manual provides detail on each gauge.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10-15 hours of riding or annually (refer to manual for exact recommendation based on usage).
Air Filter Cleaning:
After every few rides, or as needed depending on conditions.
Spark Plug Replacement:
Refer to manual, typically every 100-200 hours or as inspection dictates.
Valve Clearance Check:
Refer to manual, critical for engine performance and longevity (e.g., every 50-100 hours).
Chain Lubrication And Adjustment:
Every 300-500 km or as needed, especially after washing or wet riding.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil, viscosity typically 10W-40 or 15W-50 (refer to manual for exact specification and API rating).
Engine Oil Capacity:
Refer to manual for exact capacity (e.g., 1.0 - 1.5 Liters).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (typically 50/50 with distilled water). Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (refer to manual for exact specification).
Transmission Oil:
Often shared with engine oil in wet clutch systems, but verify with manual.
Known Issues
Carburetor Cleaning:
Carburetors can become gummed up if the bike sits for extended periods, requiring cleaning and re-jetting.
Suspension Seals:
Fork seal leaks are common with off-road use; regular maintenance is required.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical issues, particularly in exposed environments.
Clutch Adjustment:
Clutch cable or hydraulic system may require periodic adjustment to maintain proper engagement.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand, founded in 1689, with motorcycle production dating back to 1903. Known for its off-road prowess.
Model Evolution
Te Series:
The TE (Tout Terrain or Enduro) series represents Husqvarna's line of enduro competition and trail riding motorcycles.
Mid 90S Era:
This period saw continued development in chassis, suspension, and engine technology for off-road bikes, with increasing focus on performance and reliability.
Production
Manufacturing Location:
Sweden (historically), potential shifts in manufacturing for this era.
Production Run:
1995-1996 for this specific TE350 variant.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Specific awards for the 1995-1996 TE350 are not widely documented in easily accessible databases. However, Husqvarna models of this era were generally well-regarded in off-road circles for their performance and handling.
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