Target Audience:
Do-it-yourselfers and experienced mechanics seeking comprehensive repair and service information.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly and save money on mechanic fees.
Digital Advantage:
More convenient and less expensive than traditional paper manuals; accessible on multiple devices.
Coverage:
Complete official full factory service repair manual with hundreds of pages of information.
Alternatives:
Compared to older paper manuals, this digital format offers cost savings and convenience.
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Estimated Pages:
Hundreds
Type:
Complete Official Full Factory Service Repair Workshop Manual
Extra Fees:
No extra fees.
Expiry Dates:
No expiry dates.
Engine:
Comprehensive coverage of engine components, including top end, lubrication, cooling, and disassembly/assembly procedures.
Fuel System:
Detailed information on fuel pump, injectors, fuel lines, and any associated control modules.
Cooling System:
Information on radiator, water pump, hoses, and thermostat operation.
Lubrication System:
Details on oil pump, oil passages, and lubrication strategy for engine components.
Wheels Tires:
Information on wheel bearing maintenance, tire changing, and balancing.
Final Drive:
Procedures for maintaining and servicing the chain and sprockets.
Steering:
Covers steering head bearing maintenance and adjustment.
Frame:
Information on frame inspection, potential repairs, and component mounting points.
Clutch:
Detailed steps for clutch inspection, adjustment, and replacement of plates and springs.
Maintenance:
Covers routine maintenance tasks such as fluid changes, filter replacements, and general inspections.
Engine Rebuild:
The manual's depth of detail suggests it covers complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Overhaul:
Coverage of crankshaft and transmission systems implies detailed procedures for gearbox maintenance and repair.
Brake System Service:
Includes procedures for brake fluid replacement, caliper maintenance, pad replacement, and rotor inspection.
Suspension Adjustment:
Covers settings and maintenance for front forks and rear shock absorber.
Engine Removal Installation:
Specific procedures for safely removing and reinstalling the engine from the chassis.
Depth:
Step-by-step instructions based on complete disassembly, guiding through service and repair procedures with photos and illustrations.
Diagrams Illustrations:
Hundreds of photos and illustrations to guide the reader through service and repair procedures.
Troubleshooting:
Implied by detailed procedures and system coverage, allowing for identification and resolution of common issues.
Coverage:
Includes detailed information on the electrical system, likely covering wiring diagrams, component testing, and troubleshooting.
Coverage:
Detailed procedures for suspension adjustment, repair, and steering system maintenance.
Engine Type:
Likely single-cylinder, liquid-cooled, four-stroke (typical for TXC models of this era, specific displacement not provided in product info).
Fuel Delivery:
Likely Fuel Injection (FI) based on model segment and year.
Horsepower:
Specific HP not provided in product info. Refer to manual for detailed specifications.
Torque:
Specific torque not provided in product info. Refer to manual for detailed specifications.
Displacement Cc:
Likely around 449cc. Refer to manual for exact displacement and bore/stroke.
Oil Change Interval:
Refer to manual for specific intervals based on usage conditions.
Engine Oil Type:
Likely SAE 10W/50 or 15W/50, JASO MA certified motorcycle oil. Refer to manual for exact specification and capacity.
Coolant Type:
Likely ethylene glycol-based antifreeze mixture. Refer to manual for specific type and ratio.
Fork Oil Type:
Refer to manual for specific fork oil viscosity and capacity.
Brake Fluid Type:
Likely DOT 4. Refer to manual for exact specification.
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, and air filter are common wear items on off-road motorcycles. Manual provides guidance for inspection and replacement.
Air Filter:
Refer to manual for specific part numbers and replacement procedures.
Oil Filter:
Refer to manual for specific part numbers and replacement procedures.
