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2008 Husqvarna WR 250 Workshop Service Repair Manual Download 08 PDF
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Basic Information Identification Make: Husqvarna Model: WR 250 Year: 2008 Product Name: 2008 Husqvarna WR 250 Workshop Service Repair Manual Download Codes Product Identifier: 2008 Husqvarna WR 250 Workshop Service...
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| Basic Information | |
| Identification | |
| Make: | Husqvarna |
| Model: | WR 250 |
| Year: | 2008 |
| Product Name: | 2008 Husqvarna WR 250 Workshop Service Repair Manual Download |
| Codes | |
| Product Identifier: | 2008 Husqvarna WR 250 Workshop Service Repair Manual Download 08 PDF |
| Introduction | |
| Market Position | |
| Segment: | Enduro / Off-Road Motorcycle |
| Target Audience: | Enthusiasts and competitors in enduro racing and off-road riding |
| Competitive Analysis | |
| Competitors 2008: | KTM EXC 250, Yamaha YZ250WR, Honda CRF250X, Kawasaki KX250X, Suzuki RMX250 |
| Key Features | |
| Vehicle Focus: | Performance-oriented off-road capability, two-stroke engine, lightweight chassis |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | OEM Complete Workshop Service Repair |
| Page Count | |
| Estimated Page Count: | Extensive (specific count not provided but implied by OEM completeness) |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine overhaul, disassembly, assembly, tuning, specifications |
| Cooling System: | Radiator, coolant, hoses, water pump, thermostat, bleed procedures |
| Fuel System: | Carburetor (Mikuni VM38 or similar), fuel pump, fuel tank, lines, petcock, jetting information |
| Ignition System: | CDI unit, ignition coil, spark plug, wiring, timing specifications |
| Transmission Clutch: | Gearbox inspection, disassembly, assembly, gear ratios, clutch operation, friction plates, springs, hydraulics |
| Frame Chassis: | Frame inspection, alignment, welds, subframe, swingarm, linkage system |
| Suspension Front: | Front forks (Marzocchi or WP), disassembly, seal replacement, oil levels, damping adjustments, spring rates |
| Suspension Rear: | Rear shock absorber (Öhlins or WP), linkage system, bearings, spring preload, damping adjustments |
| Braking System Front: | Brake caliper, master cylinder, brake lines, brake pads, rotor specifications, bleeding procedure |
| Braking System Rear: | Rear brake caliper, master cylinder, brake lines, brake pads, rotor specifications, bleeding procedure |
| Electrical System: | Wiring diagrams, lighting, battery, stator, rectifier/regulator, starter (if applicable), switchgear |
| Wheels Tires: | Rim specifications, spoke tension, hub maintenance, tire size recommendations, pressure specifications |
| Bodywork Plastics: | Fairings, fenders, seat, tank removal and installation, graphic placement |
| Exhaust System: | Exhaust pipe, silencer, packing material replacement, torque specifications |
| Procedures Included | |
| Routine Maintenance: | Oil changes, air filter cleaning/replacement, spark plug inspection, chain adjustment, general lubrication |
| Engine Rebuild: | Piston replacement, ring replacement, cylinder honing/reboring, crankshaft inspection, bearing replacement |
| Suspension Service: | Fork seal replacement, fork oil changes, rear shock rebuild, linkage bearing service |
| Brake System Overhaul: | Caliper rebuild, master cylinder rebuild, line replacement, bleeding procedures |
| Troubleshooting: | Diagnostic charts for common problems, electrical system diagnostics, engine performance issues |
| Wiring Diagrams: | Comprehensive electrical schematics |
| Carburetor Tuning: | Jetting recommendations, adjustment procedures, cleaning instructions |
| Torque Specifications: | Detailed torque values for critical fasteners across all systems |
| Technical Depth | |
| Depth: | Complete factory-level repair and maintenance information |
| User Level: | Suitable for professional mechanics and experienced DIY enthusiasts |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely text-searchable (common for professionally produced PDFs) |
| Print Quality | |
| Quality: | High-resolution, suitable for printing |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Liquid-cooled, 2-stroke, reed valve induction |
| Displacement: | 249 cc |
| Bore X Stroke: | 66.4 mm x 72 mm (typical for this model) |
| Compression Ratio: | Typically around 8.5:1 to 9.5:1 (specific to model/region) |
| Cylinder Layout: | Single cylinder, forward-inclined |
| Performance | |
| Horsepower Estimated: | Approx. 45-50 HP (at crankshaft, specific OEM figures may vary) |
| Torque Estimated: | Approx. 35-40 Nm (at crankshaft, specific OEM figures may vary) |
| Fuel System | |
| Carburetor Model: | Mikuni VM38 (or similar, e.g., Keihin PWK 38) |
| Fuel Delivery: | Carburetor, gravity feed with fuel pump |
| Fuel Type: | Unleaded gasoline (min. 90 octane recommended) |
| Oil Mixture: | Premix 2-stroke engine oil (e.g., Motul 800, Castrol TTS) at 40:1 or 50:1 ratio |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed constant mesh |
| Optional | |
| Optional Gearbox: | N/A |
| Features | |
| Clutch Type: | Wet multi-plate, hydraulically operated |
| Final Drive: | O-ring sealed chain, 520 pitch (typical) |
| Dimensions | |
| Exterior | |
| Length Overall: | Approx. 2180 mm (7 ft 1.8 in) (typical) |
| Width Overall: | Approx. 800 mm (2 ft 7.5 in) (typical) |
| Height Overall: | Approx. 1270 mm (4 ft 2 in) (typical) |
| Wheelbase: | Approx. 1475 mm (58.1 in) (typical) |
| Ground Clearance: | Approx. 320 mm (12.6 in) (typical) |
| Weights | |
| Dry Weight: | Approx. 103 kg (227 lbs) (typical) |
| Wet Weight: | Approx. 115 kg (253.5 lbs) (with fluids, estimate) |
| Fuel Capacity: | Approx. 9.5 liters (2.5 US gal) (typical) |
| Oil Capacity Transmission: | Approx. 0.65 liters (0.69 US qt) (for gearbox, specific oil type required) |
| Safety Features | |
| Ratings | |
| Safety Ratings: | N/A (Off-road motorcycles are not typically subjected to automotive crash safety ratings) |
| Active Features | |
| Braking Performance: | Hydraulic disc brakes front and rear for effective stopping power |
| Passive Features | |
| Frame Strength: | Robust steel frame designed for off-road abuse |
| Suspension Stability: | Long-travel suspension to absorb impacts and maintain control |
| Technology Features | |
| Infotainment | |
| Infotainment System: | N/A (Minimalist off-road design, focus is on performance, not infotainment) |
| Driver Assistance | |
| Electronic Aids: | N/A (Purely mechanical system, no rider aids like traction control or ABS) |
| Connectivity | |
| Connectivity Features: | N/A |
| Maintenance | |
| Service Intervals | |
| Oil Change Engine: | Refer to manual for specific hours/miles, typically every 10-15 hours of riding for off-road use. |
| Air Filter Cleaning: | Clean or replace after every few rides, or more frequently in dusty conditions. |
| Spark Plug Check: | Check and clean/gap at regular intervals, replace as needed (e.g., every 20-30 hours). |
| Chain Adjustment: | Check and adjust tension before every ride and periodically. |
| Top End Rebuild: | Piston and ring replacement typically recommended every 50-100 hours of hard use, depending on riding style and maintenance. |
| Fluid Specifications | |
| Engine Oil: | Premix 2-stroke oil, specific brands and grades recommended in the manual (e.g., JASO FD certified). |
| Transmission Oil: | Specific gear oil, e.g., SAE 75W/80 or 75W/90 GL-4 (check manual for exact specification and part number, e.g., Husqvarna OEM or equivalent). |
| Coolant: | Mixture of distilled water and ethylene glycol-based antifreeze (50/50 mix is standard). |
| Fork Oil: | Specific viscosity and volume as per manual (e.g., WP 7.5W or Marzocchi SAE 15W). |
| Known Issues | |
| Common Wear Items: | Clutch plates, piston rings, crank bearings, suspension seals, wheel bearings, steering head bearings are common wear items on high-performance off-road bikes. |
| Carburetor Fouling: | Can occur if the correct fuel/oil mixture is not used or if the bike sits for extended periods. |
| Suspension Leaks: | Fork seals and rear shock seals can degrade over time with heavy use. |
| Vehicle History | |
| Brand Heritage | |
| Brand Origin: | Swedish, known for high-performance off-road motorcycles since the mid-20th century |
| Model Evolution | |
| Wr Series: | The WR series represents Husqvarna's lineage of competition-oriented enduro motorcycles, evolving from their early motocross and trials heritage. |
| 2008 Updates: | Specific updates for the 2008 model would typically include refinements in suspension settings, graphics, and potentially minor engine tuning based on competitive feedback. |
| Production | |
| Production Location: | Italy (under BMW Motorrad ownership at the time) |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognition: | Husqvarna motorcycles are generally well-regarded for their off-road prowess and performance in enduro competitions. Specific awards for the 2008 WR 250 model would be found in enthusiast publications and racing results from that era. |