🏷️ Basic Information

Make:

Husqvarna

Model:

WRE 125

Model Variant:

WRE

Model Years Covered:

2000, 2001, 2002, 2003, 2004

Vehicle Type:

Off-road/Enduro Motorcycle

Chassis Code:

Not explicitly provided in product information, but typically associated with single-cylinder, off-road motorcycles.

Engine Code:

Not explicitly provided in product information, specific to the 125cc two-stroke engine.

👋 Introduction

Market Position:

The Husqvarna WRE 125 was positioned as a competitive entry-level to mid-level off-road/enduro motorcycle, appealing to riders seeking a capable and agile machine for trail riding and light competitive use. This manual targets owners and technicians looking for in-depth technical information to maintain and repair this specific model.

Competitive Analysis:

During its production run, the WRE 125 competed against similar offerings from European and Japanese manufacturers in the 125cc off-road segment, such as KTM EXC 125, Yamaha WR125, and Honda CR125. Its strengths often lay in its robust build quality and off-road prowess. Access to a comprehensive service manual is crucial for owners of these specialized machines.

Key Features:

The manual's key feature is its comprehensiveness, providing detailed information essential for the upkeep and repair of the WRE 125 across its specified production years. The PDF format offers searchability and ease of access to specific information.

📋 Manual Details

Coverage Areas:

Comprehensive coverage for repair, maintenance, rebuilding, refurbishment, and restoration of the Husqvarna WRE 125 from 2000-2004.

Page Count:

Hundreds of pages (specific count not provided, but indicative of thorough coverage).

Manual Type:

Service Repair Manual

Manual Purpose:

To provide definitive technical guidance for maintenance, repair, and restoration of the Husqvarna WRE 125.

Language:

English (assumed standard for this product listing).

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine (top-end, bottom-end, cooling, lubrication), Fuel System (carburetion, fuel pump), Ignition System, Exhaust System, Clutch, Transmission, Gearbox, Drivetrain, Chassis, Suspension (front forks, rear shock), Braking System (hydraulic front and rear), Electrical System (wiring diagrams, lighting, charging), Cooling System, Frame, Wheels, Tires, Bodywork, Plastics, Controls, and Troubleshooting.

Electrical System Detail:

Comprehensive wiring diagrams, component testing procedures for stator, CDI unit, ignition coil, lights, and switches. Diagnostics for fault finding.

Procedures Included:

Detailed step-by-step repair procedures, routine maintenance, diagnostic procedures, troubleshooting guides, component disassembly and reassembly, rebuilding of major components, electrical system diagnostics, carburetor tuning and overhaul, suspension adjustments and servicing, brake bleeding and pad replacement, and torque specifications for critical fasteners.

Suspension Adjustment And Service:

Detailed instructions on adjusting front fork preload, compression, and rebound damping, as well as rear shock adjustments and servicing procedures, including seal replacement.

Engine Rebuild Specifications:

Includes precise specifications for engine component clearances, torque values for head bolts, crankcase bolts, and other critical fasteners, as well as piston ring end gap and bearing tolerances for complete engine rebuilds.

Technical Depth:

High. Covers everything from basic adjustments and routine maintenance to complete engine overhauls, transmission rebuilding, and advanced electrical troubleshooting, suitable for both amateur and professional mechanics.

Troubleshooting Charts:

Includes detailed troubleshooting charts for common starting, running, and electrical issues, with systematic diagnostic steps and potential solutions.

Special Tools:

Lists necessary special tools for specific maintenance and repair tasks, such as flywheel pullers, clutch holding tools, and suspension tools.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution digital format, suitable for clear printing of all diagrams and text.

Binding Type:

N/A (Digital PDF format, no physical binding).

Paper Type:

N/A (Digital PDF format, no physical paper type).

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, two-stroke, single-cylinder

Displacement:

124.8 cc (as indicated by model name)

Bore X Stroke:

Specific values typically found in manual, e.g., 54.0 mm x 54.5 mm (common for this class).

Compression Ratio:

Specific values typically found in manual, e.g., 8.8:1 to 9.5:1.

Carburetor:

Typically a Mikuni TM series, e.g., TM34SS (specific model and jetting detailed in manual).

Ignition System:

CDI (Capacitor Discharge Ignition) with electronic advance.

Lubrication:

Premix (fuel-oil mixture) or Autolube system (detailed in manual).

Cooling System:

Liquid-cooled

Horsepower:

Typically in the range of 28-35 HP at peak RPM (specific output varies by year and tune).

Torque:

Specific values detailed in manual, typically around 2.0-2.5 kg-m.

Fuel Type:

Unleaded gasoline (Octane rating specified in manual, typically 95 RON or higher).

Fuel Tank Capacity:

Typically around 8-10 liters (specific capacity detailed in manual).

🔧 Transmission

Transmission Type:

6-speed constant mesh manual transmission.

Optional Transmissions:

None.

Clutch Type:

Wet, multi-plate clutch.

Gear Ratios:

Specific gear ratios for each of the 6 speeds are detailed in the manual for accurate rebuilding and performance tuning.

Final Drive:

Chain drive (typically with 13T front and 48-52T rear sprockets; ratios detailed in manual).

📐 Dimensions

Length:

Specific dimensions provided in manual, typically around 2100-2200 mm.

Width:

Specific dimensions provided in manual, typically around 800-850 mm (excluding handlebars).

Height:

Specific dimensions provided in manual, typically around 1200-1250 mm (seat height varies).

Wheelbase:

Specific wheelbase provided in manual, typically around 1450-1470 mm.

Ground Clearance:

Specific ground clearance specified in manual, crucial for off-road use.

Dry Weight:

Typically around 95-105 kg (specific value in manual).

Wet Weight:

Typically around 105-115 kg (specific value in manual).

Cargo Capacity:

Not applicable for this type of motorcycle.

🛡️ Safety Features

Safety Ratings:

N/A for off-road motorcycles; safety information focuses on operational guidelines and protective gear recommendations.

Active Safety Features:

Disc brakes (hydraulic), Off-road tire grip, Chassis stability.

Passive Safety Features:

Robust frame construction, Protective bodywork, Handlebar protectors (often optional).

💡 Technology Features

Infotainment System:

N/A - this is a performance-oriented off-road motorcycle with no infotainment system.

Driver Assistance Features:

N/A - this is a performance-oriented off-road motorcycle with no electronic driver assistance features.

Connectivity Features:

N/A - this is a performance-oriented off-road motorcycle with no connectivity features.

Engine Management Technology:

Basic CDI ignition system with mechanical or electronic advance curves tailored for off-road performance. Carburetor dictates fuel-air mixture. No complex ECUs or electronic fuel injection.

🔧 Maintenance

Service Intervals:

The manual will detail specific service intervals for: Oil changes (gearbox oil), Air filter cleaning/replacement, Spark plug inspection/replacement, Chain and sprocket inspection/lubrication, Brake pad inspection, Coolant level and condition check, Carburetor cleaning, Top-end engine rebuild (piston/rings), and Suspension service. Intervals are typically based on operating hours or mileage.

Air Filter Maintenance:

Frequent cleaning/replacement recommended for optimal engine performance and longevity.

Gearbox Oil Type:

The manual will specify the exact type and viscosity of gearbox oil, typically a high-quality gear oil conforming to API GL-4 or GL-5 standards, e.g., SAE 80W/90.

Coolant Type:

The manual will specify the coolant type, usually a water-based antifreeze/coolant mixture with corrosion inhibitors, or a specific pre-mixed coolant for liquid-cooled engines.

Brake Fluid Type:

The manual will specify the brake fluid type, typically DOT 4 or DOT 5.1 for hydraulic brake systems.

Fuel Oil Ratio:

The manual will provide the recommended fuel-to-oil ratio for the two-stroke pre-mix, e.g., 40:1 or 50:1, using a high-quality two-stroke motorcycle oil.

Common Issues:

Potential common issues addressed in the manual might include carburetor jetting adjustments for altitude/temperature, wear on the power valve mechanism, clutch component wear, suspension seal leaks, and ignition system component reliability. The manual provides solutions and preventative measures for these.

Preventative Maintenance:

The manual emphasizes preventative maintenance, such as regular cleaning of the air filter, proper chain lubrication, timely gearbox oil changes, and consistent checking of all fasteners and fluid levels to ensure longevity and reliable operation.

📚 Vehicle History

Brand Heritage:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, with roots in Sweden dating back to 1903. Known for its off-road heritage, particularly in motocross and enduro, Husqvarna has a long history of innovation and performance in dirt biking.

Model Evolution:

The WRE 125 was part of Husqvarna's evolution of off-road motorcycles, evolving from earlier enduro and motocross models. The 2000-2004 generation would have incorporated updates in suspension, engine tuning, and chassis design to remain competitive in its segment.

Production Years:

The WRE 125 model was produced for several years, with this manual specifically covering the 2000-2004 model years. Husqvarna's production has been based in Sweden and later Italy.

🏆 Awards & Recognition

Awards And Recognitions:

While specific awards for the 2000-2004 WRE 125 might not be widely documented, Husqvarna as a brand and its off-road models have a history of success in various racing disciplines and accolades for performance and durability in the off-road community.

Magazine Ratings:

Contemporary reviews from motorcycle magazines of the era would provide performance ratings and comparisons, which this manual indirectly supports by enabling owners to maintain the bike to factory specifications.