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Hyosung Comet 250 GT250 2005 Service Repair Manual

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The Hyosung Comet GT250, produced in 2005, is a sportbike characterized by its distinctive V-twin engine configuration and stylish, fairing-equipped design. It was positioned as a budget-friendly performance motorcycle, offering...
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Type: Motorcycle
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Sku: 153331
Hyosung Comet 250 GT250 2005 Service Repair Manual
The Hyosung Comet GT250, produced in 2005, is a sportbike characterized by its distinctive V-twin engine configuration and stylish, fairing-equipped design. It was positioned as a budget-friendly performance motorcycle, offering a competitive value proposition within the 250cc segment. Known for its accessible price point and a V-twin experience that set it apart from many inline-twin or single-cylinder competitors, the Comet GT250 aimed to provide an appealing blend of aesthetics and performance for riders seeking an engaging and visually striking machine. This comprehensive Service Repair Manual provides in-depth guidance for the Hyosung Comet GT250 2005. It covers essential service and repair procedures, detailed maintenance schedules, troubleshooting diagnostics for common issues, and critical technical specifications. The manual is designed to assist professional technicians and experienced DIY mechanics in maintaining, repairing, and optimizing the motorcycle, ensuring its longevity and optimal performance through clear, step-by-step instructions and diagrams for all major systems.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet GT250
Year:
2005
Product Name:
Hyosung Comet 250 GT250 2005 Service Repair Manual
👋 Introduction
Market Position
Positioning:
A budget-friendly performance motorcycle offering a stylish design and capable engine for its class.
Competitive Analysis
Competitors:
Kawasaki Ninja 250, Honda CBR250R (though the GT250 typically offered a larger displacement within the 250cc class).
Key Features
Styling:
Sportbike-inspired 'Comet' styling, often with a full fairing.
Engine Configuration:
V-twin engine configuration, a notable feature for the 250cc segment.
Value Proposition:
Offers a distinct aesthetic and a V-twin experience at a competitive price point.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Secondary Coverage:
Maintenance, Troubleshooting, Specifications
Page Count
Estimated Page Count:
Refer to factory original service manual for exact count
Manual Type
Type:
Service Repair Manual
Also Known As:
Workshop Manual, Repair Manual, Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
Windows and Mac OS
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, repair of engine components
Fuel System:
Carburetor system, fuel delivery, fuel tank
Ignition System:
Ignition coil, spark plugs, CDI unit
Cooling System:
Radiator, fan, coolant circuits
Transmission:
Clutch, gearbox, internal components
Drivetrain:
Final drive, chain and sprockets
Brakes:
Front and rear brake systems, hydraulic lines, calipers, master cylinders
Suspension:
Front forks, rear shock absorber, linkage
Steering:
Handlebars, steering stem, bearings
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter
Bodywork:
Fairings, fuel tank, seat, body panels
Wheels And Tires:
Wheel bearing inspection, tire replacement
Procedures Included
Maintenance:
Regular service intervals, fluid changes, filter replacements
Troubleshooting:
Diagnostic procedures for common issues
Repair:
Step-by-step repair instructions for all major components
Disassembly:
Detailed instructions for removing and separating parts
Assembly:
Detailed instructions for reassembling components
Cleaning:
Procedures for cleaning specific parts
Reinstallation:
Correct procedures for reinstalling components
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers
Target Audience:
Professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes
Zoom Capability:
Yes
Binding Type
Binding:
Digital (N/A)
Paper Type
Paper Type:
Digital (N/A)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, 8-valve, DOHC V-twin
Displacement:
249.7 cc (250cc class)
Bore X Stroke:
57.0 mm x 49.0 mm (typical specification, verify with manual)
Compression Ratio:
10.2:1 (typical specification, verify with manual)
Performance
Horsepower:
Approximately 28-30 HP (verify with manual, varies by market/tuning)
Torque:
Approximately 15-16 lb-ft (verify with manual, varies by market/tuning)
Fuel System
Fuel Delivery:
Carbureted (likely dual Mikuni carburetors, verify with manual)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
API SG, SAE 10W-40 or 20W-50 motorcycle oil (verify with manual)
Oil Capacity:
Approx. 1.6 liters (dry fill, verify with manual)
🔧 Transmission
Standard
Type:
Constant mesh, 6-speed
Clutch:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios can be found in the manual's technical specifications section.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications
Overall Width:
Refer to manual for exact specifications
Overall Height:
Refer to manual for exact specifications
Weights
Dry Weight:
Approx. 165-170 kg (verify with manual)
Gross Vehicle Weight Rating:
Refer to manual for exact specifications
Tires Wheels
Front Tire Size:
110/70-17 (typical, verify with manual)
Rear Tire Size:
150/70-17 (typical, verify with manual)
Wheel Type:
Alloy wheels
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety ratings differ from automobiles)
Active Features
Braking System:
Disc brakes front and rear
ABS:
Not typically available on this model year and class.
Passive Features
Lighting:
Halogen headlight, taillight, turn signals.
💡 Technology Features
Infotainment
Audio System:
Not equipped with an infotainment system; basic rider controls and instrumentation.
Driver Assistance
Rider Aids:
No electronic rider aids such as traction control or multiple riding modes.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (verify with manual for precise intervals)
Spark Plug Replacement:
Every 6,000-10,000 km (verify with manual)
Valve Clearance Check:
Every 6,000-12,000 km (verify with manual)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze with distilled water (50/50 mix, verify with manual)
Brake Fluid Type:
DOT 4 (verify with manual)
Known Issues
Electrical Connections:
Some owners report occasional issues with electrical connectors due to vibration or corrosion; proper inspection and dielectric grease application are recommended.
Carburetor Synchronization:
V-twin engines can require periodic synchronization for optimal performance and smooth running.
Common Repairs
Chain Maintenance:
Regular cleaning, lubrication, and adjustment of the drive chain are crucial for longevity and performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Heavy Industries, a South Korean manufacturer known for its motorcycles and industrial equipment.
Model Evolution
Genesis:
The Comet series represents Hyosung's offering in the sportbike and naked sportbike segments, aiming to provide accessible performance.
Gt250:
The GT250 is a derivative of earlier Hyosung 250cc V-twin models, often featuring styling updates and chassis refinements.
Production
Production Period:
The GT250 model line has been in production for several years, with the 2005 model being part of this evolution.
🏆 Awards & Recognition
Recognitions
Awards:
Not widely recognized with specific industry awards, but positioned as a value-oriented option.
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