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Hyosung Comet 250 GT250 2002-2010 Workshop Service Repair Manual

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The Comet 250 GT250, produced between 2002 and 2010, is a V-twin, four-stroke motorcycle renowned for its value and sporty naked styling. This liquid-cooled machine, with a displacement of 249...
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Type: Motorcycle
Vendor:
Sku: 154851
Hyosung Comet 250 GT250 2002-2010 Workshop Service Repair Manual
The Comet 250 GT250, produced between 2002 and 2010, is a V-twin, four-stroke motorcycle renowned for its value and sporty naked styling. This liquid-cooled machine, with a displacement of 249 cc, offers an engaging riding experience suitable for both commuting and recreational use. Engineered with a focus on reliability and affordability, the GT250 provides a competent platform for riders seeking performance without a premium price tag. Its robust construction and accessible design have made it a popular choice for those entering the sport-naked segment. This comprehensive workshop service repair manual provides detailed guidance for all maintenance and repair procedures for the Comet 250 GT250 models from 2002 to 2010. It covers essential areas including engine mechanical and electrical systems, fuel, clutch, transmission, brakes, suspension, and bodywork. The manual includes step-by-step instructions, detailed illustrations, wiring schematics, and troubleshooting guides, making it an invaluable resource for both do-it-yourself owners and professional mechanics. Its objective is to ensure the longevity and optimal performance of your motorcycle.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet 250 GT250
Product Name:
Hyosung Comet 250 GT250 2002-2010 Workshop Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Do-it-yourself motorcycle owners and professional mechanics.
Competitive Analysis
Value Proposition:
Inexpensive way to maintain and repair the Hyosung Comet 250 GT250, saving on dealership service costs.
Key Features
Features:
Comprehensive coverage, detailed illustrations, step-by-step instructions, printable format, electrical diagrams, troubleshooting guides.
📋 Manual Details
Coverage Areas
Covered Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Description:
Covers all aspects of repair and maintenance for the specified Hyosung Comet 250 GT250 models.
Page Count
Estimated Page Count:
Varies by specific edition, but comprehensive manuals typically range from 300-800 pages.
Manual Type
Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including disassembly, assembly, inspection, and torque specifications)
Engine Electrical:
Yes (including ignition system, charging system, starter motor, wiring diagrams)
Emission Control:
Yes
Fuel System:
Yes (including carburetor/fuel injection, fuel pump, fuel filter, fuel tank)
Suspension System:
Yes (front fork, rear shock absorber, linkage)
Clutch System:
Yes (clutch operation, adjustment, replacement)
Transmission Manual:
Yes (gearbox operation, disassembly, assembly)
Transmission Automatic:
No (GT250 is manual transmission only)
Driveshaft Axle:
Yes (rear drive system, chain/sprocket inspection)
Steering System:
Yes (handlebar, steering head bearings)
Brake System:
Yes (front and rear brakes, hydraulic system, pad replacement, fluid flush)
Body Interior Exterior:
Yes (fairings, seat, fuel tank cover, fenders)
Body Electrical:
Yes (lighting, horn, switches, instrumentation)
Restraint System:
N/A (Motorcycle, no restraint system)
Procedures Included
Maintenance:
Yes (oil changes, filter replacement, chain adjustment, brake checks, fluid checks)
Troubleshooting:
Yes (diagnostic procedures, common fault finding)
Repair:
Yes (step-by-step instructions for component repair and replacement)
Overhaul:
Yes (engine and transmission overhaul procedures)
Wiring Schematics:
Yes (detailed electrical diagrams for easy diagnosis)
Technical Depth
Depth:
Comprehensive (suitable for DIY enthusiasts and experienced mechanics)
Illustrations:
Detailed illustrations, diagrams, and photos
Instructions:
Step-by-step instructions with numbered sequences
Critical Information:
Notes, cautions, and warnings highlighted
Diagnostics:
Detailed troubleshooting and electrical service procedures
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
249 cc
Cooling System:
Liquid-cooled
Performance
Estimated Horsepower:
Approximately 27-30 HP (varies by year and region)
Estimated Torque:
Approximately 22-24 Nm (varies by year and region)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni BS30 or similar twin carbs for most of this era, some later models might have fuel injection depending on market/spec)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1430 mm (56.3 in)
Weights
Dry Weight:
Approximately 160-170 kg (353-375 lbs)
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features: effective braking system, stable chassis. Specific crash test ratings not typically available for this class of motorcycle.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge (may vary by sub-model/market).
Driver Assistance
Assistance Systems:
N/A (Standard motorcycle features; no advanced electronic rider aids like traction control or ABS typically found on these models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6 months, refer to manual for exact specification.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended (every 500-1000 km).
Fluid Specifications
Engine Oil:
Refer to manual; typically SAE 10W-40 or 20W-50 motorcycle-specific oil (JASO MA/MA2 recommended).
Coolant:
Ethylene glycol-based coolant (50/50 mix with distilled water) - refer to manual for specific type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for precise specification).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals due to regular use.
Potential Electrical Gremlins:
Relays, rectifier/regulator, stator issues can be more common on some earlier Hyosung models. Proper electrical system diagnostics are crucial.
Carburetor Tuning:
May require periodic tuning/cleaning, especially with age or if not stored properly.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Manufacturing Co., Ltd. (South Korea)
Model Evolution
Model Line:
The Comet series is Hyosung's line of sport-naked motorcycles. The GT250 is a popular entry-level to mid-range model.
Production
Production Period:
The GT250 model line was produced for many years, with the specified 2002-2010 range being a significant era.
🏆 Awards & Recognition
Recognitions
Market Perception:
The Comet 250 GT250 was generally seen as a budget-friendly, competent sport-naked motorcycle offering good value for its price point, particularly in its target markets.
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