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Hyosung COMET GT 250 Complete Service & Repair Manual

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The Comet GT250 is a motorcycle renowned for its sporty styling and V-twin engine, offering a distinct character in the entry-level to mid-range sport-standard segment. Produced from the mid-2000s to...
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Type: Motorcycle
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Sku: 121682
Hyosung COMET GT 250 Complete Service & Repair Manual
The Comet GT250 is a motorcycle renowned for its sporty styling and V-twin engine, offering a distinct character in the entry-level to mid-range sport-standard segment. Produced from the mid-2000s to the present, this South Korean-manufactured motorcycle competes with established models by providing an affordable yet performance-oriented riding experience. Its aggressive design, often featuring full fairings, appeals to riders seeking a blend of style and capability for everyday commuting and spirited rides. The V-twin configuration provides a unique power delivery and sound, setting it apart from many single-cylinder competitors in its class. This comprehensive service and repair manual is designed to be an indispensable resource for owners, mechanics, and technicians. It covers all essential aspects of the Comet GT250, including detailed maintenance procedures, in-depth troubleshooting guides, critical technical specifications, and vital safety guidelines. Within its pages, you will find information on the engine, transmission, chassis, brakes, and electrical systems, along with step-by-step instructions for routine servicing, winterizing, pre-ride inspections, and more complex repairs. The manual aims to empower users with the knowledge necessary to maintain the vehicle's optimal performance, reliability, and longevity.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet GT250
Vehicle Type:
Motorcycle
Codes
Product Sku:
HYO-CGT250-SM
👋 Introduction
Market Position
Segment:
Entry-level to mid-range sport-standard motorcycle
Competitive Analysis
Competitors:
Competes with motorcycles like the Kawasaki Ninja 250, Honda CBR250R, and Yamaha R25/R3 in terms of engine displacement and intended use.
Key Features
Styling:
Sporty, aggressive styling with full fairings and a streetfighter-inspired naked variant (GT250R vs. GT250).
Engine Layout:
V-twin engine configuration, offering a distinct character compared to single-cylinder competitors.
Value Proposition:
Typically positioned as an affordable yet stylish performance motorcycle.
📋 Manual Details
Coverage Areas
Coverage:
Complete Factory Service, Parts Catalogue, Owner's, Servicing, Winterizing, Pre-ride Inspection
Page Count
Estimated Pages:
Undisclosed (typical for digital manuals, content-rich)
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion, cooling system, lubrication, fuel delivery, ignition, starting system, exhaust system
Transmission:
Clutch, gearbox, final drive (chain)
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
Front and rear brake systems (disc, caliper, master cylinder, hydraulic lines)
Electrical:
Battery, charging system, lighting, instrumentation, ignition, starter, wiring diagrams
Bodywork And Fittings:
Fairings, seat, fuel tank, fenders, handlebars, controls
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, brake fluid changes, coolant checks, tire pressure checks
Repair:
Engine disassembly and reassembly, transmission overhaul, suspension servicing, brake caliper rebuild, carburetor tuning, electrical component testing and replacement
Troubleshooting:
Diagnostic procedures for common issues, fault finding based on symptoms, wiring diagram interpretation for electrical faults
Winterizing:
Long-term storage procedures for motorcycle components
Pre Ride Inspection:
Routine checks before operating the motorcycle
Technical Depth
Depth:
Comprehensive from basic checks to complete engine rebuilds and electrical system diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High Quality, Fully Printable
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, DOHC, V-twin
Displacement:
249 cc (249.4 cm3)
Bore X Stroke:
57.0 mm x 48.6 mm (typical)
Cooling System:
Oil-cooled (with oil cooler)
Compression Ratio:
10.0:1 (typical)
Performance
Horsepower:
Approx. 28-30 HP (at crank, depending on specific year/market tune)
Torque:
Approx. 22-24 Nm (at crank, depending on specific year/market tune)
Fuel System
Fuel Delivery:
Carburetor (dual Mikuni VM26 or similar, depending on year) or Fuel Injection (later models may have FI)
Fuel Type:
Unleaded gasoline, minimum 87 octane (91 RON)
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 motorcycle oil
Oil Capacity:
Approx. 1.7 - 2.0 Liters (including filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain, 520 pitch
Gear Ratios:
Specific ratios available in the manual, typically optimized for sporty acceleration.
Transmission Oil:
API GL-4 or GL-5, SAE 80W-90 gear oil (check specific manual for exact type)
📐 Dimensions
Exterior
Length:
Approx. 2055 mm (GT250R)
Width:
Approx. 730 mm (GT250R)
Height:
Approx. 1105 mm (GT250R)
Wheelbase:
Approx. 1430 mm
Weights
Dry Weight:
Approx. 155-160 kg
Curb Weight:
Approx. 173-178 kg (with fluids)
Fuel Tank Capacity:
Approx. 14 Liters
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to standard automotive safety and emissions regulations for its class and production era.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. ABS availability may vary by market and model year.
Lighting:
Halogen headlamp, LED tail lamp, turn signals.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, indicator lights (oil, neutral, turn signals, high beam).
Driver Assistance
ABS:
Optional or standard on certain model years/markets. The manual will detail its function and maintenance.
Connectivity
Charging Port:
Some models may feature a 12V auxiliary power outlet, but integrated USB or Bluetooth is unlikely on base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km or 6 months, whichever comes first (typical, refer to manual for exact spec).
Chain Maintenance Interval:
Lubricate and adjust chain every 800-1,000 km.
Spark Plug Replacement Interval:
Every 8,000-12,000 km (check manual for specific plug type and gap).
Brake Fluid Flush Interval:
Every 2 years or 24,000 km.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG or higher.
Coolant Spec:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Points Of Concern:
Carburetor synchronization issues (if carbureted), minor electrical gremlins, clutch wear, valve clearance adjustments, potential for oil leaks in older models if not properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Heavy Industries (South Korea)
Model Evolution
Introduction Period:
The GT250 platform was introduced in the mid-2000s, evolving from earlier Hyosung designs.
Production
Production Years:
Production spans from the mid-2000s to the present, with periodic updates and variations.
Manufacturing Origin:
South Korea
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized major awards reported for this specific model, but it has been a popular choice in its segment for value and performance.
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