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HYOSUNG GT250 R Parts Manual Catalog

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This manual provides comprehensive parts information for the Hyosung GT250R, a popular entry-level sportbike produced since the mid-2000s. Known for its stylish design and accessible performance, the GT250R features a...
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Type: Motorcycle
Vendor:
Sku: 128805
HYOSUNG GT250 R Parts Manual Catalog
This manual provides comprehensive parts information for the Hyosung GT250R, a popular entry-level sportbike produced since the mid-2000s. Known for its stylish design and accessible performance, the GT250R features a 4-stroke, V-twin, liquid-cooled engine with a displacement of approximately 249 cc, typically producing around 28-30 horsepower. Its engineering emphasizes reliability and rider enjoyment, making it a favored choice for new riders and enthusiasts seeking an engaging sportbike experience. The motorcycle is built on a rigid steel trellis frame and equipped with a 6-speed transmission, wet multi-plate clutch, and a chain drive system, contributing to its agile handling and responsive power delivery. This parts catalog is designed to be an indispensable resource for owners, mechanics, and technicians. It offers a complete component breakdown, including detailed exploded diagrams and specific manufacturer part numbers for every part of the motorcycle. Coverage extends across all major systems, from engine components, fuel system, and drivetrain to the electrical system, chassis, suspension, braking, wheels, tires, and bodywork. The manual's primary purpose is to facilitate accurate part identification, verification, and procurement, ensuring the correct components are used for maintenance and repair, thereby aiding in the efficient upkeep and longevity of the Hyosung GT250R.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GT250R
Product Type:
Parts Manual Catalog
Codes
Product Sku:
HYO-GT250R-PM-CAT
👋 Introduction
Market Position
Positioning:
Aimed at motorcycle owners, DIY mechanics, and service technicians requiring detailed parts information for the Hyosung GT250R.
Competitive Analysis
Value Proposition:
Provides a cost-effective and immediately accessible resource for identifying and sourcing genuine or aftermarket parts.
Key Features
Features:
Exploded diagrams, comprehensive part numbering, high-detail views, instant download convenience, PC/Mac compatibility.
📋 Manual Details
Coverage Areas
Coverage:
Complete motorcycle component breakdown
Page Count
Estimated Pages:
Variable (typically 200-500 pages for this model type, based on typical parts catalog depth)
Manual Type
Type:
Parts Catalog / Parts List / Illustrated Parts Manual
Language
Language:
English (Standard for OEM parts manuals unless specified otherwise)
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder block, cylinder head, pistons, crankshaft, camshafts, valves, timing chain, oil pump, lubrication system, cooling system components
Fuel System:
Carburetor/Fuel Injection components, fuel pump, fuel filter, fuel lines, throttle body, intake manifold
Transmission Drivetrain:
Gearbox internals, clutch assembly, shift drum and forks, sprockets, drive chain
Electrical System:
Wiring harness, ignition system (CDI, coils), starter motor, alternator, battery, lighting (headlight, taillight, indicators), switches, sensors
Chassis Frame:
Frame components, subframe, swingarm, linkages, steering head bearings
Suspension Front:
Front forks, fork tubes, springs, seals, cartridges, triple clamps
Suspension Rear:
Rear shock absorber, linkage system, bearings, bushings
Braking System Front:
Brake caliper, brake discs, brake pads, master cylinder, brake lines, levers
Braking System Rear:
Brake caliper, brake disc, brake pads, master cylinder, brake lines, pedal
Wheels Tires:
Wheel rims, spokes, hubs, bearings, tire sizes, valve stems
Bodywork Fairings:
Front fairing, side fairings, tail section, fuel tank, seat, fenders, mounting hardware
Controls Instruments:
Handlebars, grips, levers, pedals, footpegs, instrument cluster components, cables
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), mounting hardware.
Fasteners:
Includes diagrams showing various bolts, nuts, washers, clips, and their specific locations and part numbers.
Procedures Included
Assembly Disassembly Aid:
Exploded diagrams providing visual guidance for component identification and order of assembly/disassembly
Part Identification:
Identification of every individual part with corresponding manufacturer part numbers
Component Verification:
Verification of correct part numbers for replacement and service
Technical Depth
Depth:
Detailed part-level breakdown for identification, ordering, and visualization of component relationships
Diagram Clarity:
High-resolution exploded diagrams allowing for magnification to identify very small components and fasteners.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if the PDF was created from a digital source or OCR'd
Compatibility:
PC & MAC Compatible, works with all versions of Windows.
Print Quality
Printability:
Printable by the user on demand, with adjustable zoom for detailed views
Binding Type
Binding:
N/A (Digital Download - no physical binding)
Paper Type
Paper:
N/A (Digital Download - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin, liquid-cooled (typically for GT250R models)
Displacement:
249 cc (Common for GT250R, exact specification may vary slightly by year/region)
Performance
Horsepower:
Approximately 28-30 HP (Varies by model year and tuning)
Torque:
Approximately 22-24 Nm (Varies by model year and tuning)
Fuel System
Fuel Delivery:
Carbureted (common on earlier models) or Fuel Injection (EFI on later models) - Manual will detail components for the specific configuration it covers.
Lubrication
Oil Type:
Motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40, JASO MA certified)
Cooling
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Drive Type:
Chain drive
Clutch
Clutch Type:
Wet multi-plate
📐 Dimensions
Exterior
Length:
Approx. 2,095 mm (Varies by model year)
Width:
Approx. 745 mm (Varies by model year)
Height:
Approx. 1,145 mm (Varies by model year)
Weights
Curb Weight:
Approx. 175-185 kg (Varies by model year and equipment)
Fuel Capacity:
Approx. 17 Liters
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with relevant regional motorcycle safety standards (e.g., Euro 3, EPA)
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. Optional ABS may be available on some variants.
Lighting:
Halogen or LED headlights, taillights, and turn signals.
Passive Features
Frame Construction:
Steel trellis frame (typical for GT250R) designed for rigidity and handling.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer with digital speedometer and LCD display for odometer, trip meters, fuel gauge, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select model years and regions.
Connectivity
Bluetooth:
Not typically featured on this model range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months, whichever comes first. Check manual for specifics.
Valve Clearance Check:
Recommended every 10,000-15,000 km or as specified by Hyosung.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment (every 500-1,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Capacity:
Approx. 1.5 Liters (check manual for exact figure)
Engine Oil Capacity:
Approx. 1.8 Liters (with filter change) / 1.6 Liters (without filter change) - verify in manual.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates, fork seals.
Common Issues
Electrical Gremlins:
Occasional reports of minor electrical issues; regular inspection of connections is advised.
Carburetor Tuning:
Carbureted models may require periodic adjustment for optimal performance and emissions.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (DS Kim Industries) - South Korean motorcycle manufacturer.
Model Evolution
Model Lineage:
Part of Hyosung's sportbike lineup, evolving from earlier naked and faired models. The GT250R is a popular entry-level sportbike.
Production
Production Period:
Mid-2000s to present, with various updates and engine configurations.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded as an affordable and stylish entry-level sportbike, popular in certain emerging markets.
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