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Hyosung GV250 Ei GT250R GT250 EI Workshop Service Repair Manual

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This workshop service repair manual covers the GV250 Ei, GT250R, and GT250 EI motorcycle models, which represent offerings in the 250cc segment. These motorcycles, produced in South Korea, are known...
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Type: Motorcycle
Vendor:
Sku: 150266
Hyosung GV250 Ei GT250R GT250 EI Workshop Service Repair Manual
This workshop service repair manual covers the GV250 Ei, GT250R, and GT250 EI motorcycle models, which represent offerings in the 250cc segment. These motorcycles, produced in South Korea, are known for their V-twin engine configuration, offering a distinct character and sound. The GT250R typically features sportbike styling, while the GV250 and GT250 EI variants lean towards a cruiser aesthetic. Key features include electronic fuel injection (Ei) for improved efficiency and throttle response, a 5-speed manual transmission, and chain drive. These models are generally targeted at riders seeking an accessible and capable motorcycle for commuting and recreational use, competing with other 250cc V-twin offerings from various manufacturers. This comprehensive manual provides essential information for maintaining and repairing your motorcycle. It details general information, safety precautions, and motorcycle identification. The manual thoroughly covers the electronic fuel injection (Ei) system, including diagnosis and troubleshooting, as well as the fuel system, throttle body, and electrical systems, complete with wiring diagrams. Essential maintenance procedures such as oil changes, valve clearance checks, and air filter service are explained, alongside in-depth repair instructions for all major components. The manual also includes technical specifications, fluid requirements, and guidance on known issues, making it an invaluable resource for both DIY enthusiasts and professional technicians.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GV250 Ei, GT250R, GT250 EI
Product Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Codes
Chassis Codes:
Likely multiple codes specific to GV250 Ei and GT250R/GT250 EI variants, not explicitly stated but implied by model variations.
Engine Codes:
Likely variations of the 249cc V-twin engine for different EFI and carbureted (if applicable) versions.
👋 Introduction
Market Position
Vehicle Segment:
Cruiser/Sportbike, targeting entry-level to mid-range riders.
Target Demographic:
Riders seeking a stylish, accessible, and capable motorcycle for commuting and recreational riding.
Competitive Analysis
Key Competitors:
Other 250cc V-twin cruisers and sportbikes from brands like Honda (Shadow 250), Kawasaki (Vulcan 250), Yamaha (Virago 250), Suzuki (GZ250).
Key Features
Engine Configuration:
V-twin engine, offering a distinct character and sound compared to inline-twins or singles.
Design Appeal:
The GT250R typically offers sportbike styling, while the GV250 and GT250 EI variants lean towards a cruiser aesthetic.
Efi Technology:
Electronic Fuel Injection (Ei) provides improved fuel efficiency, throttle response, and emissions control.
📋 Manual Details
Coverage Areas
Primary Coverage:
GV250 Ei, GT250R, GT250 EI
Secondary Coverage:
Implied coverage for specific sub-models or variations within the GV250 Ei and GT250R/GT250 EI families.
Page Count
Page Count Estimate:
Not explicitly stated, but typical comprehensive workshop manuals are between 300-800 pages.
Manual Type
Manual Type:
Workshop Service Repair Manual
Intended Audience:
Do-It-Yourself (DIY) mechanics, professional technicians.
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Windows & Mac versions, APP ISO, iPhone, iPod, Android.
Accessibility Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
General Information:
Includes an overview of the motorcycle, safety precautions, general maintenance tips, and motorcycle identification.
Ei System Diagnosis:
Detailed troubleshooting and diagnostic procedures for the electronic fuel injection (Ei) system.
Fuel System And Throttle Body:
Covers inspection, maintenance, and repair of the fuel pump, injectors, fuel filter, throttle body assembly, and related components.
Electrical System:
Comprehensive coverage of wiring diagrams, battery, charging system, ignition system, lighting, starting system, and electronic control units (ECU).
Servicing Information:
General servicing procedures, including routine maintenance checks, lubrication, fluid changes, and component adjustments.
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter service, chain adjustment, brake checks.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, fault code interpretation (if applicable to Ei system), and step-by-step diagnostic routines.
Repair Procedures:
Detailed instructions for disassembling, inspecting, repairing, and reassembling all major motorcycle components.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to in-depth repairs and diagnostics.
Diagnostic Complexity:
Advanced, focusing on electronic fuel injection (Ei) system diagnosis.
Component Rebuilds:
Likely includes procedures for engine, transmission, and suspension component rebuilds, typical for workshop manuals.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format typically allows for text searching, enhancing usability.
Print Quality
Print Quality:
High quality, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, DOHC, 8-valve (typically)
Displacement:
249 cc (249 cubic centimeters)
Bore X Stroke:
Approx. 49.0 mm x 66.0 mm (typical for this class)
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Typically in the range of 25-30 HP at peak RPM.
Torque Estimate:
Likely in the range of 20-24 Nm at peak RPM.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Ei)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 14-15 liters.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length Estimate:
Approximately 2150 mm (varies slightly by model variant).
Overall Width Estimate:
Approximately 750 mm (varies slightly by model variant).
Overall Height Estimate:
Approximately 1150 mm (varies slightly by model variant).
Weights
Dry Weight Estimate:
Around 160-170 kg.
Gross Vehicle Weight Rating Estimate:
Not typically specified for motorcycles in this format, but implies capacity for rider and cargo.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycle safety ratings in the same way as cars.
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake. ABS availability may vary by specific model and market.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel frame (typically double cradle or diamond type).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, with a digital display for odometer, trip meter, fuel level, and potentially other indicators.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) may be an optional feature or standard on later models, depending on the specific market and variant.
Connectivity
Usb Charging Port:
Not standard, but often an aftermarket accessory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000-6,000 km or annually, whichever comes first (refer to manual for exact specification).
Valve Clearance Check Interval:
Typically every 8,000-12,000 km (refer to manual for exact specification).
Air Filter Service Interval:
Inspect every 4,000 km, clean or replace as needed, often based on riding conditions.
Fluid Specifications
Engine Oil Type:
Typically SAE 10W-40 or 10W-50 motorcycle-specific oil, meeting API SG or higher, JASO MA/MA2 specifications. Refer to manual for precise grade.
Engine Oil Capacity:
Approximately 1.5 - 1.8 liters with oil filter change (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water at a 50/50 ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification).
Known Issues
Efi Sensor Reliability:
Some EFI systems can be sensitive to fuel quality or require occasional sensor cleaning/replacement (e.g., throttle position sensor).
Electrical Connections:
Corrosion or loose connections in electrical components can lead to intermittent issues, especially in humid environments.
Vibration At High Rpm:
As with many V-twin engines in this displacement, some vibration can be present at higher RPMs, though proper maintenance mitigates this.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Focus:
Hyosung is known for producing a range of motorcycles, from smaller displacement models to larger touring and sportbikes, often with an emphasis on value and performance for the price.
Model Evolution
Gv250 Lineage:
The GV250 line has generally been positioned as a cruiser, often featuring classic styling and a comfortable riding posture.
Gt250R Lineage:
The GT250R is Hyosung's sportbike offering in the 250cc class, designed with aggressive styling and sport-oriented ergonomics.
Production
Production Years:
These models have been produced over several years, likely from the mid-2000s to present, with updates to EFI systems and styling.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No widely publicized major industry awards are typically associated with these specific Hyosung models. Their market appeal is generally based on value and performance for the price.
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