Model Designations:
S3.00XM, S3.50XM, S4.00XM, S4.50XM, S5.50XM, S70XM, S80XM, S100XM, S120XM, S80XMS, S100XMS, S120XMS, S80XMBCS, S100XMBCS
Manual Type:
Parts Manual
Manual Product Name:
Hyster SPACESAVER S3.00XM S3.50XM S4.00XM S4.50XM S5.50XM (E004) Forklift Trucks Parts Manual
Target Audience:
Designed for repair shops and individuals requiring parts for Hyster Forklift Trucks.
Completeness:
100% complete and intact, with no missing or corrupt pages/sections.
Visual Aid:
Contains numerous pictures and diagrams to aid in part identification and understanding.
Delivery Method:
Instant download upon payment completion, eliminating shipping costs and wait times.
Manual Utility:
A critical resource for maintaining operational efficiency and minimizing downtime by ensuring correct part identification and procurement.
Cost Savings:
By enabling precise part ordering, it helps avoid incorrect purchases and associated return costs or delays.
Repair Facilitation:
Directly supports repair operations by providing accurate identification of all necessary replacement parts.
Diagrams And Illustrations:
The extensive use of diagrams and illustrations is a key feature, providing visual context for part placement and assembly, invaluable for accurate repairs.
Vehicle Type:
Forklift Trucks
Applicability:
Hyster SPACESAVER S70XM, S80XM, S100XM, S120XM, S80XMS, S100XMS, S120XMS, S80XMBCS, S100XMBCS, S3.00XM, S3.50XM, S4.00XM, S4.50XM, S5.50XM (All E004 generation)
Software Requirement:
Adobe PDF Reader
Operating Systems:
Windows, Mac, Linux, iOS (iPhone/iPad), Android
Digital Integrity:
Ensures all digital files are complete and functional, with no corrupted or missing information.
Text Searchability:
Searchable PDF format allows users to quickly locate specific part numbers, descriptions, or system references.
Download Efficiency:
Instant download format ensures quick access, with typical PDF file sizes for such comprehensive manuals being manageable for most internet connections.
Platform Agnostic:
Compatibility across multiple operating systems and devices ensures accessibility for a wide range of users and environments.
Frame And Chassis:
Detailed breakdown of the forklift frame and structural components.
Engine:
Comprehensive coverage of engine assemblies and subassemblies.
Fuel System:
Components and parts for the fuel delivery and management system.
Electrical System:
Wiring diagrams, component identification, and electrical system parts.
Transmission System:
All parts for the transmission assembly, critical for forklift operation.
Steering System:
Components related to the steering mechanism and its operation.
Brake System:
Parts and assemblies for the braking system, ensuring safe operation.
Hydraulic System:
Detailed parts listing for the hydraulic system, including pumps, valves, and cylinders.
Mast Assemblies:
Coverage for Two-Stage Limited Free-Lift, Two-Stage Full Free-Lift, and Three-Stage Full Free-Lift mast types.
Optional Equipment:
Parts and information for various optional configurations.
Attachment Options:
The 'OPTIONS' section indicates coverage for various attachments and configurations, which might include side-shifters, fork positioners, or other specialized equipment specific to the model generation.
Part Identification:
Identification and illustration of every detail part for service replacement.
Assembly Breakdown:
Detailed breakdown of assemblies and subassemblies.
Detail Level:
Detailed illustration and listing of individual components for ordering and replacement.
Cross Referencing:
Includes a numerical index, facilitating cross-referencing of part numbers for ordering and inventory management.
Mast Component Details:
Detailed parts for mast channels, lift cylinders, tilt cylinders, carriage, fork tines, and associated hardware for all specified mast types.
Hydraulic Parts Listing:
Includes part numbers for hydraulic pumps, control valves, cylinders (lift, tilt, side-shift), hoses, fittings, and reservoirs.
Control And Instrumentation Parts:
Includes parts for operator controls, dashboard instrumentation, sensors, and wiring harnesses.
Brake System Parts Detail:
Includes brake drums/discs, brake shoes/pads, wheel cylinders/calipers, brake master cylinder, brake lines, and parking brake components.
Steering System Parts Detail:
Includes steering columns, linkages, tie rods, steering cylinders, pumps, and related hardware.
Engine Details:
The manual covers various engine options utilized across the SPACESAVER XM series. Specific engine models and their part breakdowns are included within the respective sections.
Performance Data:
While this is a parts manual, the detailed component listings indirectly relate to engine performance by ensuring the correct parts are used for optimal operation.
Engine Parts Coverage:
Sections dedicated to engine parts would typically include components like cylinder heads, pistons, crankshafts, camshafts, valves, gaskets, and engine mounts.
Fuel System Parts Listing:
Covers fuel tanks, fuel lines, fuel pumps, fuel filters, and injectors/carburetors depending on the engine type.
Cooling System Components:
Though not explicitly listed as a top-level section, engine components will include parts for the cooling system such as radiators, water pumps, thermostats, and hoses.
Transmission Coverage:
Comprehensive parts information for the transmission system of these Hyster forklift models.
Transmission Components:
Includes all assemblies, subassemblies, and detail parts necessary for transmission service and replacement.
Transmission Component Listing:
Coverage includes items such as torque converters, transmission pumps, clutch packs, gear sets, planetary gears, seals, and bearings.
Electrical System Components
Electrical Diagnostics Parts:
The electrical system section will include parts for the ignition, charging system, starter, lighting, and control modules, crucial for troubleshooting electrical issues.
Maintenance Guidance:
As a parts manual, it facilitates maintenance by providing accurate part numbers for scheduled replacements (filters, fluids, wear items), though specific interval charts are typically found in service manuals.
Fluid Part Numbers:
While explicit fluid specifications are usually in service manuals, this parts manual will list the specific part numbers for all relevant filters (oil, fuel, hydraulic, transmission) and seals.
Common Wear Parts:
By detailing all components, the manual indirectly highlights common wear parts such as mast rollers, steer axle components, brake pads, and hydraulic seals, which are frequently replaced during routine maintenance.
Essential Filters:
Expect detailed part numbers for engine oil filters, fuel filters, hydraulic filters, and transmission filters, crucial for regular maintenance.
Critical Wear Components:
Parts for the steer axle (kingpins, bushings), drive axle components, and mast chain are crucial wear items detailed in the manual.
Lubrication Components:
While not a maintenance schedule, the manual details all components requiring lubrication, such as bearings, bushings, and joints, allowing for correct lubricant application during service.
System Specific Wear Parts:
From the hydraulic system, wear items include cylinder seals and valve packings; from the transmission, seal kits and clutch components; from the mast, fork positioners and wear pads.
Hyster Legacy:
Hyster is a well-established manufacturer in the material handling industry, known for robust and reliable forklifts. The SPACESAVER line represents a significant segment of their product offerings.
Xm Series Development:
The 'XM' series, particularly with the 'E004' designation, indicates a specific generation or platform update for the SPACESAVER line, incorporating design refinements and component upgrades over earlier models.
E004 Generation Context:
The E004 designation points to a specific manufacturing or design iteration, likely within the early to mid-2000s for Hyster's SPACESAVER line, representing a significant update over previous generations.
