Hyster SPACESAVER S70XM S80XM S100XM S120XM S80XMS S100XMS S120XMS S80XMBCS S100XMBCS (E004) Forklift Parts Manual

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Type: Forklift

Vendor:

Sku: 100745

Tags: E004 Forklift Forklifts Hyster Material Handling SPACESAVER S100XM SPACESAVER S100XMBCS SPACESAVER S100XMS SPACESAVER S120XM SPACESAVER S120XMS SPACESAVER S70XM SPACESAVER S80XM SPACESAVER S80XMBCS SPACESAVER S80XMS

Product variants

Description

This manual covers forklifts from the XM Series, specifically models S70XM, S80XM, S100XM, S120XM, and their variants including S80XMS, S100XMS, S120XMS, S80XMBCS, S100XMBCS, S3.00XM, S3.50XM, S4.00XM, S4.50XM, and S5.50XM, all part of the E004 Specification Series. These industrial forklifts, designed for heavy-duty use in warehousing, manufacturing, and logistics, are known for their reliability and engineering quality. The SPACESAVER series represents a dedication to producing efficient material handling equipment, with the XM variants incorporating specific technological advancements. This parts manual is an essential resource for maintaining these robust machines, which have a capacity range from 7,000 to 12,000 lbs (3.00 to 5.50 tonnes). The purpose of this 548-page English-language Parts Manual is to facilitate the ordering of service replacement parts for the specified forklifts. It provides comprehensive coverage of all assemblies, subassemblies, and detail parts, supported by extensive illustrations and diagrams to ensure precise identification. Key areas covered include the frame and chassis, engine, fuel, electrical, transmission, steering, brake, hydraulic, mast assemblies, operator compartment, cooling, exhaust, and load-handling attachments. The manual is presented in a searchable and bookmarked format, accessible on various operating systems and devices, allowing for efficient retrieval of information crucial for repair shops and individuals undertaking maintenance and part procurement.

🏷️ Basic Information

Identification

Make:

Hyster

Model Series:

SPACESAVER

Model Family:

XM Series

Specific Models Covered:

S70XM, S80XM, S100XM, S120XM, S80XMS, S100XMS, S120XMS, S80XMBCS, S100XMBCS, S3.00XM, S3.50XM, S4.00XM, S4.50XM, S5.50XM

Codes

Product Code:

Generation

Vehicle Generation:

E004 Specification Series

👋 Introduction

Market Position

Target Audience:

Repair shops and individuals maintaining Hyster SPACESAVER forklifts

Industry Segment:

Heavy-duty industrial forklifts used in warehousing, manufacturing, and logistics.

Competitive Analysis

Value Proposition:

Provides essential, detailed parts information for efficient and accurate service and part procurement

Key Features

Completeness:

All-encompassing coverage of the specified Hyster forklift models

Ease Of Use:

Searchable and bookmarked PDF format for quick access to information

Visual Aid Emphasis:

High volume of diagrams and pictures for clarity

📋 Manual Details

Coverage Areas

Manual Type:

Parts Manual

Primary Use:

Service replacement parts ordering for repair shops and individuals

Document Scope:

Assemblies, subassemblies, and detail parts

Page Count

Total Pages:

Language

Language:

English

Format

File Format:

Accessibility:

All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android

📖 Manual Coverage

Systems Covered

Frame And Chassis:

Detailed breakdown of frame assemblies and components

Engine Components:

Comprehensive illustration and part identification for engine systems

Fuel System:

Parts for fuel delivery, filtration, and control systems

Electrical System:

Wiring harnesses, components, lights, battery, starter, alternator parts

Transmission Components:

Parts for transmission assemblies, including internal components

Steering System:

Components for hydraulic steering, linkages, and controls

Brake System:

Parts for braking mechanisms, including hydraulics and mechanical components

Hydraulic System:

Parts for lift, tilt, and auxiliary hydraulic functions, including pumps, valves, cylinders, and hoses

Mast Assemblies:

Detailed parts breakdown for two-stage limited free-lift, two-stage full free-lift, and three-stage full free-lift mast configurations

Options And Accessories:

Parts for various factory-installed options and configurations

Operator Compartment:

Parts for operator seating, controls, overhead guards, and associated fittings.

Cooling System:

Components related to engine cooling, such as radiators, hoses, and fans.

Exhaust System:

Parts for the exhaust manifold, pipes, mufflers, and mounting hardware.

Load Handling Attachments:

Parts for forks, carriages, side shifters, fork positioners, and other load-handling accessories.

Procedures Included

Part Identification:

Illustrations and descriptions for precise part identification

Parts Ordering:

Facilitates accurate ordering of service replacement parts

Assembly Breakdown:

Illustrates how assemblies are comprised of individual parts, aiding in understanding complex systems.

Technical Depth

Detail Level:

Comprehensive: Covers every part inside and out, from major assemblies to detail parts

Diagrams And Illustrations:

Extensive use of pictures and diagrams

Searchability:

Bookmarked and searchable PDF for efficient information retrieval

Diagram Detail:

Diagrams are sufficiently detailed to identify even small fasteners and specific component variations.

📊 Manual Specifications

File Format

Digital Format:

Printability:

Printable pages

Usability:

Zoomable for detailed viewing

Search Functionality:

Internal PDF search capabilities enable users to quickly find specific part numbers or descriptions.

Print Quality

Manual Integrity:

100% complete and intact, no missing/corrupt pages/sections

Binding Type

Delivery Method:

Instant Download

Paper Type

Storage Option:

Save to hard-drive, burn to CD-ROM

⚙️ Engine Specifications

Primary Engine

Engine Options Indicated:

Manual covers engines for various models; specific engine types not detailed in product description but are a key part of the manual's coverage.

Engine Manufacturer Coverage:

Likely covers engines from major industrial engine manufacturers common in Hyster forklifts (e.g., Perkins, Cummins, Mazda, or specific Hyster-branded engines), with parts specific to those installations.

Performance

Engine Horsepower Range:

Not specified in product information, but implied to cover range for 7,000-12,000 lb capacity forklifts.

Fuel System

Fuel System Coverage:

Detailed parts listings for fuel tanks, lines, filters, pumps, and injectors/carburetors depending on engine type.

🔧 Transmission

Standard

Transmission Type Coverage:

Manual covers transmission components for the specified Hyster SPACESAVER series.

Optional

Transmission Variants:

Implied coverage of variants based on model capacity and configuration.

Features

Transmission Parts:

Detailed parts breakdown for the entire transmission assembly, including gears, shafts, clutches, and hydraulic components.

📐 Dimensions

Exterior

Model Capacity Range:

7,000 lbs to 12,000 lbs (S70XM to S120XM and variants)

Metric Capacity Range:

3.00 tonnes to 5.50 tonnes (S3.00XM to S5.50XM and variants)

Mast Types Indicated:

Covers parts for various mast configurations: Two-Stage Limited Free-Lift, Two-Stage Full Free-Lift, and Three-Stage Full Free-Lift.

Weights

Vehicle Weight Information:

Manual includes parts for all components contributing to vehicle weight.

🛡️ Safety Features

Ratings

Safety Compliance:

Manual supports safe operation by providing correct part identification for critical safety systems.

Active Features

Brake System Parts:

Comprehensive parts coverage for the brake system, essential for operational safety.

Passive Features

Frame Integrity Parts:

Parts for the frame and chassis ensure structural integrity, a key passive safety feature.

💡 Technology Features

Infotainment

Operator Interface Parts:

Covers parts for operator controls and displays where applicable.

Driver Assistance

Hydraulic Control Parts:

Detailed parts for hydraulic controls, which are fundamental to forklift operation and often involve sophisticated valve systems.

Connectivity

Electrical System Complexity:

Parts for electrical systems, including wiring, switches, and sensors, are thoroughly covered, reflecting the technological integration of these forklifts.

🔧 Maintenance

Service Intervals

Maintenance Guidance:

While not a service manual, the parts manual is crucial for scheduling and executing maintenance by identifying required replacement parts.

Fluid Specifications

Fluid Component Parts:

Manual includes parts for fluid reservoirs, lines, and associated components for hydraulic, fuel, and possibly engine oil systems.

Lubricant Component Parts:

Parts for lubrication systems including grease fittings, lines, and filters.

Known Issues

Common Wear Parts Identification:

Directly supports identification of commonly replaced parts that might fail due to wear and tear.

📚 Vehicle History

Brand Heritage

Manufacturer:

Hyster Company, a long-standing manufacturer of material handling equipment.

Model Evolution

Spacesaver Series Development:

The SPACESAVER series represents Hyster's commitment to reliable and efficient forklifts, with the XM variants denoting specific technological advancements and configurations.

Production

Model Series Production Years:

Specific production years for E004 specification are not provided but typically span a defined period for such models.