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Hyundai Tiburon 2000-2003 Service & Repair Manual

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🏷️ Basic Information Identification Make: Hyundai Model: Tiburon Years Covered: 2000, 2001, 2002, 2003 Generation Generation Designation: RD2 (Second Generation) Codes Chassis Codes: RD2 👋 Introduction Market Position Segment: Affordable...
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Sku: 200340
Hyundai Tiburon 2000-2003 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Hyundai
Model:
Tiburon
Years Covered:
2000, 2001, 2002, 2003
Generation
Generation Designation:
RD2 (Second Generation)
Codes
Chassis Codes:
RD2
👋 Introduction
Market Position
Segment:
Affordable sport compact coupe
Competitive Analysis
Competitors:
Mazda MX-5 Miata, Toyota Celica, Mitsubishi Eclipse, Honda Civic Coupe, Nissan Sentra SE-R
Key Features
Appeal:
Styling, affordability, accessible performance
Target Audience:
Younger drivers, enthusiasts seeking a sporty yet budget-friendly vehicle
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specifications are generally applicable across major markets, though regional variations may exist for specific components or emissions)
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but described as extensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All engine types, fuel injection, ignition, cooling, lubrication, exhaust, emissions control, engine mechanical, timing, performance tuning
Transmission:
Manual and Automatic transmission systems, clutch, driveshafts, differentials, gear ratios, fluid maintenance, repair procedures
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake components (discs, pads, calipers, master cylinder, lines), parking brake, bleeding procedures
Steering:
Power steering system, steering column, rack and pinion, tie rods, alignment specifications
Suspension:
Front and rear suspension components (struts, springs, control arms, bushings), wheel bearings, alignment
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, fuses, relays, sensors, ECUs, body control modules, diagnostics
Body:
Body panels, doors, windows, interior trim, seats, body repair, rust prevention, structural components
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, controls, components
Safety Systems:
Airbags, seatbelts, safety restraint systems
Procedures Included
Maintenance:
Oil changes, fluid checks and replacement, filter replacements, tire rotations, brake inspections, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable), systematic problem diagnosis
Repair:
Step-by-step repair procedures for all major mechanical, electrical, and body systems
Component Replacement:
Detailed instructions for replacing individual parts and assemblies
Rebuilds:
Procedures for rebuilding major components like engines and transmissions
Technical Depth
Depth:
Comprehensive (from basic maintenance to in-depth repairs and diagnostics)
Level Of Detail:
Factory trained technician level
Illustrations:
Hundreds of detailed illustrations and diagrams
Searchability:
Searchable text for quick access to information
Printability:
Printable pages for on-the-go use
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-quality digital reproduction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
G4CP (Beta I)
Engine 1 Type:
2.0L DOHC Inline-4
Engine 1 Displacement Cc:
1997
Engine 1 Bore X Stroke Mm:
85.0 x 88.0
Engine 1 Compression Ratio:
9.5:1
Engine 1 Horsepower Hp:
134-140 (depending on market and specific calibration)
Engine 1 Torque Lb-Ft:
133-137 (depending on market and specific calibration)
Engine 2 Code
Engine 2 Code:
G6BA (Beta II)
Engine 2
Engine 2 Type:
2.7L DOHC V6
Engine 2 Displacement Cc:
2656
Engine 2 Bore X Stroke Mm:
86.7 x 75.0
Engine 2 Compression Ratio:
9.4:1
Engine 2 Horsepower Hp:
170-175 (depending on market and specific calibration)
Engine 2 Torque Lb-Ft:
176-181 (depending on market and specific calibration)
Performance
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended, higher for optimal performance)
Fuel System
Induction:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Engine Management
ECU:
ECU (Engine Control Unit) with integrated diagnostics
🔧 Transmission
Standard
Transmission Std 2.0L:
5-Speed Manual
Transmission Std 2.7L:
5-Speed Manual
Optional
Transmission Opt 2.0L:
4-Speed Automatic
Transmission Opt 2.7L:
4-Speed Automatic
Features
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions are provided in the manual.
Fluid Specs
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., SP-III or equivalent).
Manual Transmission Fluid:
Refer to manual for specific MTF type (e.g., GL-4 75W-90 or equivalent).
📐 Dimensions
Exterior
Length Mm:
4440
Width Mm:
1740
Height Mm:
1325
Wheelbase Mm:
2530
Ground Clearance Mm:
Approximately 130-140 (subject to variation)
Weights
Curb Weight Kg 2.0L Manual:
Approximately 1250
Curb Weight Kg 2.7L Manual:
Approximately 1350
Gross Vehicle Weight Rating Kg:
Refer to vehicle's compliance plate for exact GVWR.
Towing Capacity Kg:
Not specified for this model.
Cargo
Cargo Volume Liters:
Approximately 272
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated or insufficient data.
NHTSA Front Impact Passenger:
Not rated or insufficient data.
IIHS Frontal Offset:
Marginal ('Acceptable' in older ratings) for some years/configurations.
Active Features
ABS:
Optional on some models, standard on others (check trim level).
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4-6 speakers depending on trim level.
Display:
Basic digital clock and radio display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not typically equipped with standard auxiliary input; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first. Refer to manual for severe driving conditions.
Engine Coolant Flush Interval:
Every 30,000 miles or 2 years. Use Hyundai specified coolant.
Timing Belt Replacement Interval:
For the 2.0L engine (G4CP), the timing belt replacement interval is typically 60,000 miles or 4 years. For the 2.7L V6 (G6BA), it is also typically 60,000 miles or 4 years. **Crucially, this is an interference engine, and belt failure will result in severe engine damage.** Consult the manual for precise intervals and procedures.
Fluid Specifications
Engine Oil Viscosity:
API SG or higher; SAE 5W-30 recommended for most conditions. Check manual for specific temperature ranges.
Engine Oil Capacity Liters 2.0L:
Approximately 4.0
Engine Oil Capacity Liters 2.7L:
Approximately 4.5
Brake Fluid Type:
DOT 3
Known Issues
Engine Mounts:
Premature wear or failure of engine mounts can lead to increased vibration and noise.
Cv Axles:
Wear in CV joints can result in clicking noises during turns.
Rear Wheel Bearings:
Can develop noise or play over time.
Door Lock Actuators:
Failure of door lock actuators leading to inoperable central locking.
Accessory Belt Tensioner:
Can seize or fail, leading to noise or loss of accessory function.
📚 Vehicle History
Brand Heritage
Hyundai Motorsport:
Hyundai's foray into affordable performance coupes.
Model Evolution
Generation Transition:
The 2000 model year marked a significant facelift and update for the second-generation Tiburon (RD2), including revised styling and improved powertrains.
Production
Manufacturing Plant:
Ulsan, South Korea
Production Years For Rd2:
1999-2001 (initial RD2), with facelifted models continuing through 2008 (GK generation).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While the Tiburon was an important model for Hyundai, it did not receive major industry awards during this period in the same vein as luxury or significantly higher-performance vehicles. Its success was more rooted in its value proposition.
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