Engine Mechanical:
Complete engine disassembly, assembly, inspection, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems (belts/chains), oil pump, oil cooler, water pump, seals, gaskets, torque specifications, component measurements.
Engine Electrical:
Starting system, charging system (alternator, starter motor, battery), ignition system (spark plugs, coils, timing), engine control unit (ECU) diagnostics, sensors (crankshaft position, camshaft position, oxygen, MAF, MAP, TPS, coolant temp), actuators (injectors, throttle body), wiring diagrams.
Emission Control:
Catalytic converter, oxygen sensors, secondary air injection system, exhaust gas recirculation (EGR) system, evaporative emission control (EVAP) system, onboard diagnostics (OBD-II) monitoring and fault codes.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel lines, fuel tank, throttle body, fuel injection system diagnostics, pressure testing.
Transmission Manual:
Clutch operation, clutch assembly (disc, pressure plate, release bearing), flywheel, clutch hydraulics, manual transaxle disassembly, assembly, gear selection, synchromesh, lubrication, torque specifications.
Transmission Automatic:
Automatic transaxle disassembly, assembly, hydraulic control system, valve body, torque converter, gear sets, clutches, bands, electronic control, shift solenoids, fluid types and capacities, diagnostics.
4Wd System:
Transfer case operation, front and rear differentials, drive shafts, CV joints, coupling mechanisms, lubrication, maintenance, troubleshooting.
Suspension System:
Front suspension (struts, control arms, ball joints, bushings, sway bar), rear suspension (shocks, springs, trailing arms, multi-link), wheel alignment specifications, bearing replacement, component wear checks.
Steering System:
Power steering pump, steering rack, tie rods, power steering fluid, steering column, steering wheel, alignment specifications, troubleshooting.
Brake System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, master cylinder, brake booster, ABS system, EBD system, parking brake, brake fluid types and bleeding procedures, hydraulic line routing.
Body Electrical System:
Lighting (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, instrument cluster, warning lights, fuse box diagrams, relay locations, body control module (BCM) diagnostics, wiring schematics.
HVAC System:
Air conditioning (compressor, condenser, evaporator, expansion valve, refrigerant types, charging procedures), heating system (heater core, blower motor), climate control unit, cabin air filter replacement.
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush, air filter replacement, cabin air filter replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault identification and resolution for all major systems.
Repair Rebuild:
Step-by-step instructions for component removal, repair, overhaul, and reinstallation of all major vehicle systems.
Diagnostics:
Detailed guidance on using diagnostic tools, interpreting scan data, pinpoint testing electrical circuits, and performing specific system tests.
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair.
Visual Aids:
Detailed illustrations, diagrams, and hundreds of photos for each service and repair procedure.
Electrical Diagrams:
Includes comprehensive wiring schematics for all electrical systems.
Service Intervals Oil Change
Recommendation:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (check owner's manual for specific severe/normal conditions and engine type).
Service Intervals Tire Rotation
Recommendation:
Every 7,500 miles (12,000 km)
Fluid Specifications Engine Oil
Type 2.4L:
SAE 0W-20 Synthetic (API SN or higher recommended)
Type 2.0L:
SAE 5W-20 Synthetic (API SN or higher recommended)
Fluid Specifications Coolant
Type:
Hyundai/Kia Long Life Coolant (or equivalent HOAT coolant)
Fluid Specifications Brake Fluid
Type:
DOT 3 or DOT 4 Brake Fluid
Fluid Specifications Transmission Auto
Type:
SP-IV ATF (or equivalent)
Engine Oil Consumption:
Some owners report higher than expected oil consumption, particularly with the 2.4L Theta II engine. This can be related to piston ring design and potential carbon buildup.
Electrical Gremlins:
Occasional reports of issues with body electrical components, such as interior lights, power windows, and infotainment systems, which can be traced through the detailed wiring diagrams.
Suspension Noises:
Wear in suspension components like bushings and ball joints can lead to clunking or rattling noises over bumps, which this manual details for replacement.
Oil Filter 2.4L:
Example: 26300-03000 (confirm with specific vehicle VIN)
Air Filter:
Example: 28113-2Z100 (confirm with specific vehicle VIN)
