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2003 Hyundai XG350 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Hyundai Model: XG350 Year: 2003 Codes Chassis Code: XG 👋 Introduction Market Position Segment: Full-size Luxury Sedan Positioning: Hyundai's premium offering, competing with established Japanese...
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🏷️ Basic Information
Identification
Make:
Hyundai
Model:
XG350
Year:
2003
Codes
Chassis Code:
XG
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Positioning:
Hyundai's premium offering, competing with established Japanese and American luxury sedans.
Competitive Analysis
Competitors 2003:
Toyota Avalon, Buick Park Avenue, Ford Crown Victoria, Chevrolet Impala, Lincoln Town Car.
Key Features
Premium Appointments:
Leather seating, wood trim accents, premium audio systems, and a comfortable ride.
Value Proposition:
Offered a strong value proposition with a well-equipped interior and potent V6 engine at a competitive price point.
Manual Value
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership or independent shop labor.
Reliability Of Info:
Licensed OE (Original Equipment) data ensures accuracy and authenticity, mirroring factory service procedures.
📋 Manual Details
Coverage Areas
All Systems:
True
Page Count
Estimated Pages:
Extensive (Digital Software)
Manual Type
Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Digital Software (Web Browser Accessible)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete repair, overhaul, and diagnostics for the 3.5L V6 engine.
Engine Electrical:
Detailed wiring diagrams, component testing, ECM diagnostics, and sensor data.
Fuel System:
Fuel pump, injectors, pressure regulator, EVAP system, and diagnostics.
Cooling System:
Radiator, thermostat, water pump, hoses, and fan controls.
Lubrication System:
Oil pump, oil filter, oil pan, and lubrication passages.
Ignition System:
Spark plugs, ignition coils, and timing system.
Transmission Automatic:
Complete repair, overhaul, diagnostics, fluid replacement, and electronic control for the 4-speed automatic transmission.
Drivetrain:
Front-wheel drive components, CV axles, differential, and related systems.
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, and alignment.
Suspension Rear:
Multi-link suspension, shock absorbers, springs, and bushings.
Steering System:
Power steering pump, rack and pinion, steering column, and related components.
Brake System:
Front and rear disc brakes, ABS system, EBD, brake fluid, calipers, rotors, and pads.
Wheel And Tire:
Tire specifications, rotation, pressure, wheel balancing, and lug nut torque.
Exhaust System:
Manifolds, catalytic converter, mufflers, and exhaust pipes.
Body Exterior:
Doors, hood, trunk, bumpers, trim, glass, and seals.
Body Interior:
Seating, dashboard, console, door panels, headliner, and trim removal.
HVAC System:
Air conditioning, heater core, blower motor, climate controls, refrigerant, and troubleshooting.
Electrical Lighting:
Headlights, taillights, interior lights, fog lights, and bulb replacement.
Electrical Audio Visual:
Stereo system, speakers, antenna, and related wiring.
Electrical Power Accessories:
Power windows, locks, mirrors, sunroof, and wipers.
Safety Systems:
Airbags, seat belts, SRS system diagnostics, and related components.
Instrumentation:
Dashboard gauges, warning lights, and instrument cluster troubleshooting.
Diagnostics:
OBD-II diagnostics, scan tool usage, DTC interpretation, and troubleshooting flowcharts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and battery maintenance.
Component Replacement:
Detailed guides for replacing common wear items like brakes, belts, hoses, spark plugs, and suspension parts.
Engine Overhaul:
Complete instructions for engine teardown, inspection, repair, and reassembly.
Transmission Repair:
Step-by-step guides for transmission overhaul, solenoid replacement, and fluid service.
Electrical Troubleshooting:
Diagnosing electrical faults using wiring diagrams and specialized testing procedures.
HVAC Repair:
Refrigerant handling, leak detection, compressor replacement, and climate control module diagnostics.
Suspension Alignment:
Specifications and procedures for front and rear wheel alignment.
Brake System Service:
Bleeding brakes, caliper replacement, rotor resurfacing/replacement, and ABS component testing.
Body Panel Replacement:
Instructions for removing and installing exterior body panels, doors, and trim.
Diagnostic Troubleshooting:
Systematic approaches to diagnosing and resolving vehicle issues.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostics:
In-depth diagnostic trouble codes (DTCs), live data interpretation, and specific component testing procedures.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission rebuilds.
Torque Specifications:
Detailed torque values for all critical fasteners.
Wiring Diagrams:
High-quality, comprehensive electrical wiring diagrams for all systems.
📊 Manual Specifications
File Format
Format:
Proprietary Online Software
Print Quality
Printability:
Digital format, printable sections available.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Access
Access Duration:
1 Year (with option for renewal)
Device Compatibility:
PC, Laptop, Smartphone, Tablet (via web browser)
Internet Requirement:
Required for access and functionality
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU
Engine Type:
3.5L SOHC V6
Displacement:
3497 cc (213.4 cubic inches)
Performance
Horsepower:
200 hp @ 5500 rpm
Torque:
220 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 Octane Recommended)
Engine Management
ECU:
Engine Control Unit (ECU) with integrated transmission control.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Features
Transmission Modes:
Standard Drive, Manual Shift Mode (Shiftronic)
Fluid Specifications
Transmission Fluid Type:
Hyundai Genuine ATF SP-III (or equivalent)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 9.8 Liters (10.4 US Quarts) for complete fill.
📐 Dimensions
Exterior
Length:
193.7 inches (4920 mm)
Width:
72.4 inches (1839 mm)
Height:
56.3 inches (1430 mm)
Wheelbase:
108.7 inches (2761 mm)
Weights
Curb Weight:
Approximately 3750 lbs (1701 kg)
Gross Vehicle Weight Rating:
Approximately 4740 lbs (2150 kg)
Cargo
Trunk Volume:
Approximately 14.5 cubic feet
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good
NHTSA Frontal Impact Passenger:
Good
NHTSA Side Impact Driver:
Good
NHTSA Side Impact Rear Passenger:
Good
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags
Seat Belts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with premium audio system (e.g., Infinity) on higher trims.
Navigation:
Optional factory-installed GPS navigation system.
Driver Assistance
Cruise Control:
Standard electronically controlled cruise control.
Connectivity
Keyless Entry:
Standard keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km)
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or as indicated by maintenance schedule.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 Synthetic or Synthetic Blend
Engine Oil Capacity:
5.8 US Quarts (5.5 Liters) with filter
Coolant Type:
Hyundai Long Life Antifreeze/Coolant (Blue)
Brake Fluid Type:
DOT 3
Known Issues
Engine Oil Consumption:
Some reports of higher-than-average oil consumption in certain engines.
Transmission Harsh Shifting:
Occasional reports of harsh shifting or delayed engagement, often related to fluid condition or solenoids.
Suspension Clunking:
Worn suspension bushings or ball joints can lead to clunking noises.
HVAC Blower Motor:
Blower motor resistor failure can lead to non-functional fan speeds.
Power Window Motors:
Window regulator or motor failures have been reported.
📚 Vehicle History
Brand Heritage
Hyundai History:
Hyundai Motor Company, founded in 1967, initially focused on licensed production of Ford vehicles before developing its own models.
Model Evolution
Xg Series Introduction:
The XG series was Hyundai's first foray into the full-size luxury sedan segment, introduced in South Korea in 1999.
Xg300 To Xg350:
The XG350 succeeded the XG300, featuring a larger 3.5L V6 engine and minor styling updates.
Production
Production Period:
2003 model year (Globally, production of the XG series ran from 1999-2005).
Manufacturing Location:
Ulsan, South Korea
🏆 Awards & Recognition
Recognitions
Initial Reception:
While not a segment leader in sales, the XG350 was generally praised for its value, comfort, and powerful V6 engine in reviews of its time.
Safety Awards:
Achieved good ratings in government crash tests (NHTSA) and IIHS frontal offset tests, contributing to its safety reputation.