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International Harvester 230 240 404 2404 Series Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: International Harvester Model: 230, 240, 404, 2404 Series Product Type: Complete Workshop Service Repair Manual Format: Digital Download (PDF) 👋 Introduction Market Position Target Audience:...
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Type: Tractor
Sku: 20167
International Harvester 230 240 404 2404 Series Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
International Harvester
Model:
230, 240, 404, 2404 Series
Product Type:
Complete Workshop Service Repair Manual
Format:
Digital Download (PDF)
👋 Introduction
Market Position
Target Audience:
Owners and mechanics of International Harvester 230, 240, 404, 2404 Series tractors
Value Proposition
Cost Savings:
Enables users to perform their own repairs, saving significant labor costs
Key Features
Ease Of Use:
Features very easy to follow step-by-step instructions
Completeness:
Covers every service and repair procedure from A-Z
Accessibility:
Instant download and multi-device compatibility
📋 Manual Details
Coverage
Coverage Areas:
All service and repair procedures, A-Z
Models Covered:
International Harvester 230, 240, 404, 2404 Series (All Models, Engines, Trim, Transmission Types)
Metadata
Manual Type:
Workshop Service Repair Manual
Language:
English
Page Count:
Not specified, but implied to be comprehensive
Delivery
Delivery Method:
Instant Email Download
Usability
Printing Options:
Print single pages, chapters, or the entire manual
Device Compatibility:
All PC & MAC Computers, Tablets, Smartphones
Software Requirements:
Adobe Reader (Free Download)
📖 Manual Coverage
Systems
Engine:
Detailed repair and maintenance for all engine variants
Transmission:
Service and repair procedures for all transmission types
Drivetrain:
Coverage for front and rear axles, differentials, and driveshafts
Suspension:
Front and rear suspension system diagnostics and repair
Steering:
Steering system components, adjustments, and overhaul
Brakes:
Brake system inspection, repair, and fluid service
Electrical System:
Wiring diagrams, component testing, troubleshooting for the entire electrical system
Fuel System:
Fuel pump, carburetor, fuel lines, and tank service
Cooling System:
Radiator, water pump, thermostat, and fan system maintenance
Exhaust System:
Muffler, pipe, and catalytic converter (if applicable) service
Bodywork And Chassis:
Frame, body panels, doors, hood, and interior trim repair
Hydraulic Systems:
Coverage for auxiliary hydraulic systems (e.g., power steering, implement hydraulics if applicable)
Procedures
Routine Maintenance:
Oil changes, filter replacements, lubrication, fluid level checks
Engine Overhaul:
Complete engine rebuild procedures, including disassembly, inspection, and reassembly
Transmission Repair:
Internal transmission component replacement and adjustment
Brake System Overhaul:
Master cylinder, wheel cylinder, brake shoe/pad replacement, line bleeding
Electrical Troubleshooting:
Diagnostic steps for common electrical faults
Component Replacement:
Step-by-step guides for replacing major and minor components
Troubleshooting Guides:
Diagnostic flowcharts and problem-solving tips for various issues
Tune Up Procedures:
Spark plug replacement, ignition timing, carburetor adjustments
Torque Specifications:
Essential torque values for critical fasteners
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIYers
Illustrations
Image Quality:
Includes step-by-step pictures for clarity
📊 Manual Specifications
File Attributes
File Format:
PDF
Searchable Text:
Implied by PDF format, enhancing usability
Print Quality:
High quality digital reproduction
⚙️ Engine Specifications
Engine Variants
Engine Options:
Manual covers all engine types for the 230, 240, 404, and 2404 series. Specific engines likely include International Harvester's C-series and BD-series diesel engines (e.g., C-153, BD-144, BD-154, BD-264, BD-281) and gasoline variants. Exact specifications would be detailed within the manual.
Performance
Horsepower Range:
Variable, depending on specific engine model (typically 30-70 HP range for these models)
Torque Range:
Variable, depending on specific engine model (torque figures would be specified in the manual)
Fuel System
Fuel Type:
Gasoline and Diesel (depending on engine variant)
Carburetor Type:
May include Zenith, Marvel-Schebler, or equivalent carburetors for gasoline models
Injection System:
Diesel injection pumps (e.g., CAV, Bosch) for diesel models
Lubrication
Oil Type:
Specified in the manual, likely SAE 30 or 10W-30 for gasoline, and SAE 15W-30 or 10W-30 for diesel, depending on ambient temperature.
Cooling
Cooling System:
Liquid-cooled, typically with a thermostat and fan
🔧 Transmission
Gearbox Type
Gearbox Options:
Manual transmission, likely with multiple forward gears and reverse. Specific configurations like 4-speed, 8-speed (4 forward, 4 reverse via hi/lo range), or other variations depending on the model.
Features
Clutch Type:
Typically a single-plate dry clutch
Maintenance
Transmission Fluid:
Manual will specify the correct type and capacity (likely SAE 90 or 80W-90 gear oil)
📐 Dimensions
Tractor Weights
Base Weight:
Varies by model, typically in the range of 3,000 to 4,500 lbs (approximate, detailed specs in manual)
Tractor Dimensions
Wheelbase:
Varies by model (specific measurements will be in the manual)
Tire Sizes
Typical Front Tire Size:
e.g., 5.50-16, 6.00-16
Typical Rear Tire Size:
e.g., 12.4-28, 13.6-28, 14.9-24 (depending on model and configuration)
🛡️ Safety Features
Operational Safety
Safety Precautions:
Manual likely includes extensive safety warnings and operational guidelines for safe tractor use and maintenance
💡 Technology Features
Historical Technology
Instrumentation:
Basic dashboard with essential gauges: tachometer/engine hour meter, oil pressure, coolant temperature, ammeter, fuel gauge.
Lighting:
Headlights, taillights, and potentially work lights depending on configuration.
Power Takeoff:
Standard rear Power Takeoff (PTO) for driving implements, likely 540 RPM.
Three Point Hitch:
Likely equipped with a Category 1 or 2 three-point hitch for implement attachment.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 50-100 operating hours, or annually (specific interval in manual)
Air Filter Maintenance:
Frequent inspection and cleaning/replacement, especially in dusty conditions (detailed schedule in manual)
Fuel Filter Replacement:
Regular replacement intervals recommended for optimal engine performance and longevity (specified in manual)
Fluid Specifications
Hydraulic Fluid Type:
Manual will specify IH Hy-Trans, or equivalent universal tractor transmission fluid (UTTO)
Coolant Type:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio typically recommended)
Known Issues
Common Wear Points:
Clutch wear, hydraulic pump and cylinder leaks, carburetor issues (gumming, leaks), electrical system (corrosion, shorts), and general wear on engine components due to age and usage.
Part Numbers
Filter Part Numbers:
Manual will provide or reference necessary part numbers for filters (oil, fuel, air) and other common replacement items.
📚 Vehicle History
Brand Heritage
Manufacturer History:
International Harvester (IH) was a major American manufacturer of agricultural and construction machinery, trucks, and household equipment. Known for robust and reliable equipment.
Model Evolution
Series Context:
These models represent a significant portion of IH's utility tractor offerings in the late 1950s and early 1960s, designed for a wide range of farm tasks. The 230/240 were generally lighter utility tractors, while the 404/2404 offered more power and features, often with the option of the distinctive IH 'Comfortable' styling.
Production Years
Approximate Production Period:
Late 1950s to early 1960s (e.g., 230/240: ~1957-1960; 404/2404: ~1959-1961)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
International Harvester tractors of this era were generally well-regarded for their durability and work ethic in agricultural settings.
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