ISUZU D-MAX-TF Series 2004-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: D-Max Generation Code: TF Series Model Years Covered: 2004-2007 👋 Introduction Market Position Target Audience: Owners, amateur mechanics, and professional mechanics seeking comprehensive...

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Type: Truck

Vendor:

Sku: 176487

Tags: 2004 2005 2006 2007 Cars D Max D-MAX-TF Series Isuzu Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

D-Max

Generation Code:

TF Series

Model Years Covered:

2004-2007

👋 Introduction

Market Position

Target Audience:

Owners, amateur mechanics, and professional mechanics seeking comprehensive repair and maintenance information for their Isuzu D-Max TF Series.

Competitive Analysis

Value Proposition:

Provides extensive resources to empower users to perform repairs and maintenance, potentially saving on labor costs and increasing vehicle longevity.

Key Features

Accessibility:

Easy to run and use, no installation required, simple PDF format.

Instructional Quality:

Dealer-level instructional guides with step-by-step illustrated procedures.

Completeness:

Covers everything needed to repair and maintain the vehicle.

📋 Manual Details

Coverage Areas

General Information:

Engine:

Clutch:

Gearbox:

Propeller Shafts:

Rear Axles:

Front Axle:

Suspensions Front Rear:

Wheels Tyres:

Steering System:

Brakes:

Bodywork Chassis Frame:

Maintenance:

Electric Electronic System:

Page Count

Estimated Page Count:

Extensive (not specified, but typical for full service manuals)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle

Chassis:

Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame

Electrical Comfort:

Electric/Electronic System, Heat, Air Conditioning

Procedures Included

Repair Procedures:

Comprehensive step-by-step illustrated repair procedures for all covered systems.

Maintenance Procedures:

Detailed maintenance tasks and schedules.

Troubleshooting:

Implicitly covered through diagnostic information and repair steps.

Technical Depth

Depth Level:

Dealer-level instructional guides, covering basic repairs to potentially more complex tasks.

Diagnostic Tools:

Implied diagnostic information and schematics to support repairs.

📊 Manual Specifications

File Format

Readability:

Optimized for Adobe PDF Reader for accurate image and graphic display.

Compatibility:

Fully compatible with all Windows Operating Systems, smartphones, and tablets capable of opening PDF files.

Print Quality

Printability:

Allows printing of any desired page or section.

Binding Type

Binding Method:

Digital (PDF format), no physical binding.

Paper Type

Paper Description:

Not applicable as it is a digital PDF file.

⚙️ Engine Specifications

Primary Engine

Engine Families Likely Covered:

4JA1, 4JB1, 4JG2, 4JJ1 Diesel engines (specific variants depend on market and exact model year).

Performance

Horsepower Torque Ranges:

Varies by engine variant, typically ranging from 80-130 HP and 200-300 Nm torque for diesel engines of this era.

Fuel System

Fuel Type:

Diesel (primarily)

Engine Management

Description:

Details on fuel injection systems, timing, and related components.

🔧 Transmission

Standard

Transmission Types:

Likely includes manual transmissions (e.g., 5-speed) and potentially automatic transmissions.

Optional

Transmission Types:

Automatic transmission availability would be model/market specific.

Features

Drivetrain:

Coverage likely includes 2WD and 4WD (4x4) drivetrain configurations.

📐 Dimensions

Exterior

Body Styles Likely:

Single Cab, Space Cab, Double Cab (Pickup Truck variants).

Weights

Gross Vehicle Weight:

Varies by configuration, typically in the 2,500 - 3,000 kg range for this class of vehicle.

🛡️ Safety Features

Ratings

Crash Test Data Availability:

Specific crash test ratings for this model and period might be limited or vary by region; manual will likely focus on repair and component safety.

Active Features

Brake System Details:

Front disc and rear drum brake systems common, ABS availability would be trim dependent.

Passive Features

Body Structure:

Information on chassis and body frame construction relevant to repair and structural integrity.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, CD player, and speaker systems typical for the era.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) may have been an optional feature depending on trim level and market.

Connectivity

Connection Ports:

Likely limited to basic accessory power outlets (cigarette lighter socket).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically 5,000-10,000 km or 6-12 months, depending on engine type and operating conditions (manual will provide specific recommendations).

Transmission Fluid Change:

Refer to manual for specific intervals, often around 40,000-80,000 km for manual and automatic transmissions.

Fluid Specifications

Engine Oil Viscosity:

Commonly 10W-30 or 15W-40 for diesel engines (specific API classification and viscosity grade will be in the manual).

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, brake pad/rotor wear are common maintenance items for any vehicle of this age and type.

Diesel Specific Considerations:

Glow plug maintenance, injector servicing, and fuel filter replacement are critical for diesel engines.

📚 Vehicle History

Brand Heritage

Isuzu Truck Legacy:

Isuzu has a long-standing reputation for robust and reliable trucks and utility vehicles.

Model Evolution

Tf Series Context:

The TF series is part of Isuzu's global light commercial vehicle offerings, known for its utilitarian design and durability.

Production

Global Manufacturing:

Isuzu vehicles are manufactured globally, with the D-Max being a prominent model in many markets.

🏆 Awards & Recognition

Recognitions

Utility Vehicle Accolades:

While specific awards for this precise model year might not be widely publicized, Isuzu's reputation for durability in the pickup segment is a testament to its engineering.