🏷️ Basic Information

Make:

Isuzu / Holden

Model:

Holden Rodeo KB / TF140

Generation:

KB Series (early) / TF Series (later)

Chassis Codes:

KB, TF

👋 Introduction

Target Audience:

DIY enthusiasts, home mechanics, professional repair shops

Vehicle Segment:

Compact/Mid-size Pickup Truck

Benefit Over Alternatives:

More cost-effective and convenient than traditional printed manuals; instant access and portability.

Content Richness:

Hundreds of pages with detailed step-by-step instructions, photos, and illustrations.

Usability:

Searchable text for quick information retrieval, compatible with multiple devices.

📋 Manual Details

Covered Regions:

Global (vehicle was sold under various brands and in different markets)

Estimated Page Count:

Hundreds (exact number not specified, but implied to be comprehensive)

Type:

Factory Service Repair Manual

Content Type:

Complete Official Full Factory Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Management:

Fuel Injection, Engine Control System (ECU), Emissions System

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle

Chassis And Suspension:

Brake System, Suspension, Steering, Chassis/Body

Electrical And Accessories:

Electrical System, Wiring Diagram, Heater/Air Conditioner

Fuel System Details:

Fuel tanks, fuel pumps, fuel lines, injectors/carburetor, fuel filters.

Cooling System Details:

Radiator, water pump, thermostat, coolant hoses, fan (mechanical or electric).

Exhaust System:

Exhaust manifolds, pipes, catalytic converter (if applicable), muffler, tailpipe.

Steering System:

Steering column, steering gear (rack and pinion or recirculating ball), tie rods, steering linkages.

Brake System Details:

Brake master cylinder, brake lines, front calipers/discs, rear wheel cylinders/drums, parking brake system.

Suspension Components:

Front independent suspension (e.g., torsion bar or coil spring), rear leaf spring solid axle, shock absorbers, control arms, sway bars.

Drive Axles And Differentials:

Front and rear drive axles, CV joints (if independent front suspension), differential housing and gears, transfer case (for 4WD models).

Body And Chassis:

Frame structure, body panels, doors, hood, tailgate, interior trim, glass, weatherstripping.

Electrical System Components:

Battery, alternator, starter motor, ignition system, lighting (headlights, taillights, signals), fuses, relays, switches, gauges, sensors.

HVAC System:

Heater core, blower motor, evaporator core, A/C compressor, refrigerant lines, controls.

Engine Control System:

ECU diagnostics, sensor inputs, actuator outputs, idle control, ignition timing, fuel delivery control.

Restraint System:

Seatbelt mechanism inspection and repair, airbag system (if equipped, though rare on early models).

Interior Components:

Dashboard removal, seat installation, interior paneling, carpet, headliner, door panels.

Maintenance:

General Maintenance, Periodic Lubrication, Fluid Checks and Replacements

Diagnostics And Troubleshooting:

Troubleshooting Guides for various systems

Repair And Rebuild:

Step-by-step instructions for complete disassembly and reassembly of components

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly, including piston ring replacement, bearing replacement, valve work, gasket replacement.

Transmission Rebuild:

Manual and automatic transmission disassembly, parts replacement, and reassembly. Clutch service and replacement.

Brake Service:

Brake pad/shoe replacement, caliper/wheel cylinder servicing, brake line replacement, bleeding the brake system.

Suspension And Steering Repair:

Ball joint replacement, tie rod end replacement, shock absorber replacement, spring replacement, steering gear adjustment/repair.

Electrical Troubleshooting:

Use of wiring diagrams for diagnosing circuit faults, testing components, and repairing wiring harnesses.

Body And Interior Repair:

Panel alignment, rust repair techniques, interior trim removal and installation, glass replacement.

Diagnostic Charts:

Troubleshooting flowcharts for common drivability, electrical, and mechanical issues.

Engine Tuning:

Ignition timing adjustment, idle speed adjustment, fuel mixture (on carbureted models).

Lubrication Points:

Detailed charts for chassis lubrication, suspension lubrication, and engine oil changes.

Depth:

Comprehensive factory-level repair procedures, suitable for DIY and professional mechanics

📊 Manual Specifications

Digital Format:

PDF (Requires Adobe PDF Reader)

Compatibility:

Compatible with Windows and Mac operating systems, accessible via web browser on mobile devices and tablets.

Printability:

Printable (entire manual or specific pages)

Binding Type:

N/A (Digital format)

Paper Type:

N/A (Digital format, printable on user's preferred paper)

⚙️ Engine Specifications

Engine Options:

Likely covers various Isuzu 4-cylinder petrol (e.g., C190, G200) and diesel (e.g., 4JA1, 4JB1) engines, and potentially Holden-derived engines depending on specific market and year. Specific engine codes and displacements would be detailed within the manual.

Typical Power Output:

Varies significantly by engine and market. Early models might have around 70-90 hp for petrol and 60-80 hp for diesel. Later TF models with larger engines could exceed 100 hp.

Injection Types:

Carbureted or Fuel Injection (EFI) for petrol engines; Direct Injection or Indirect Injection for diesel engines, depending on the specific engine variant.

🔧 Transmission

Transmission Types:

Typically manual transmissions (e.g., 4-speed, 5-speed) and possibly automatic transmissions (e.g., 3-speed, 4-speed) were available.

Drive Options:

2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) options were common.

Gear Ratios:

Specific gear ratios for each transmission and axle differential would be detailed in the manual.

📐 Dimensions

Body Styles:

Single Cab, Dual Cab, Space Cab configurations; Pickup, Chassis Cab variants.

Gross Vehicle Weight:

Varies by configuration and engine, typically in the 2.5 to 3.0-tonne range for GVW.

🛡️ Safety Features

Crash Test Data:

Limited publicly available official crash test data for older KB/TF models, but the manual would cover passive safety systems like seatbelts and structural integrity.

Braking Systems:

Front Disc Brakes, Rear Drum Brakes typically. ABS may be present on later TF models.

Restraint System:

Seatbelts (likely 3-point front, 2-point or 3-point rear depending on cab configuration and year).

💡 Technology Features

Audio Systems:

Basic AM/FM radio, cassette player, or CD player depending on trim level and year. Likely no advanced infotainment features like touchscreens or navigation on most models.

Convenience Features:

Air conditioning (optional), power steering (on most models), power windows/locks (on higher trims).

Ancillary Systems:

Basic electrical systems for lighting, ignition, and accessories. Wiring diagrams are crucial for troubleshooting these.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 km to 7,500 km or 6 months for petrol engines, and 7,500 km to 10,000 km or 6-12 months for diesel engines. Specific intervals will be in the manual.

Engine Oil Type:

Varies by engine and climate. Common specifications include API SG/SH/SJ or higher for petrol engines (e.g., 10W-30, 10W-40, 20W-50). Diesel engines would typically require diesel-specific oils (e.g., API CF/CF-4).

Coolant Type:

Ethylene glycol based coolant, usually a conventional green or extended-life coolant (ELC) suitable for mixed metal engines. Check manual for specific type and mixture ratio.

Transmission Fluid:

Manual transmission: GL-4 or GL-5 gear oil (viscosity to be specified in manual). Automatic transmission: Dexron II/III or equivalent ATF.

Brake Fluid:

DOT 3 or DOT 4 brake fluid, depending on vehicle specifications.

Power Steering Fluid:

Typically ATF Dexron II/III or a specific power steering fluid. Consult manual for exact type.

Common Problems:

Rusting of body panels (especially rear wheel arches, sills), radiator leaks, clutch wear, exhaust manifold cracking (on some diesel engines), aging electrical components.

📚 Vehicle History

Isuzu Heritage:

Isuzu is a long-standing Japanese manufacturer with a strong reputation for commercial vehicles, trucks, and SUVs, known for durability and reliable powertrains.

Kb Tf Lineage:

The KB series was Isuzu's first global pickup truck, introduced in the early 1980s. The TF series, launched in the early 1990s, was a significant redesign. Holden badged these vehicles in Australia and other markets, making them one of Australia's best-selling 4x4 utility vehicles for many years.

Key Changes Tf Series:

The TF series brought a more modern design, improved suspension, and wider engine options compared to the KB. It was known for its robustness and off-road capability, especially in 4WD variants.

Production Years:

KB Series: Circa 1980-1987. TF Series: Circa 1988-2002 (with facelifts).