Isuzu I-350 Pickup Truck Complete Workshop Service Repair Manual 2006

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🏷️ Basic Information Identification Make: Isuzu Model: I-350 Pickup Truck Year: 2006 Generation Generation Identifier: First Generation (Global D-Max Basis) Codes Platform Code: GMT355 (shared with Chevrolet Colorado/GMC Canyon) 👋...

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Type: Pickup Truck

Vendor:

Sku: 206457

Tags: 2006 Cars I-350 Isuzu Pickup Models Pickup Truck

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Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

I-350 Pickup Truck

Year:

Generation

Generation Identifier:

First Generation (Global D-Max Basis)

Codes

Platform Code:

GMT355 (shared with Chevrolet Colorado/GMC Canyon)

👋 Introduction

Market Position

Segment:

Mid-size Pickup Truck

Key Selling Points:

Robust build, reliable powertrain (shared with GM platforms), capable off-road (especially 4x4 variants), value proposition

Competitive Analysis

Key Competitors:

Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Ford Ranger, Nissan Frontier

Key Features

Manual Value Proposition:

Empowers owners to perform DIY repairs and maintenance, saving significant costs on dealership service.

Ease Of Use:

Features easy-to-follow step-by-step instructions and photographic illustrations for clarity.

Accessibility:

Instant email delivery after purchase, usable on multiple devices.

📋 Manual Details

Coverage Areas

Regions Covered:

North America (USA, Canada, Mexico)

Page Count

Estimated Page Count:

Extensive (covering all A-Z procedures)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system, timing system

Engine Electrical:

Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, wiring diagrams

Fuel System:

Fuel injection system (MPI), fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emission control (EVAP)

Transmission:

Automatic transmission (4-speed 4L60-E based), manual transmission (if applicable), transmission control module (TCM), torque converter, shift linkage, fluid service

Drivetrain:

Rear-wheel drive (RWD), four-wheel drive (4WD) system, transfer case, driveshafts, axles, differential

Brakes:

Front disc brakes, rear drum brakes, Anti-lock Braking System (ABS), brake lines, master cylinder, calipers, wheel cylinders, parking brake

Suspension:

Front independent suspension (torsion bar), rear leaf spring suspension, shock absorbers, springs, control arms, ball joints, bushings, steering knuckle

Steering:

Power steering system, steering column, steering rack/gearbox, tie rods, power steering pump and reservoir

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, condenser, evaporator, refrigerant, blower motor, controls

Electrical Chassis:

Lighting system (headlights, taillights, interior lights), horn, wipers and washers, power windows, power door locks, mirrors, trailer wiring harness

Body And Frame:

Body panel removal/installation, doors, hood, tailgate, bumpers, interior trim, chassis frame, corrosion protection

Diagnosis And Troubleshooting:

Diagnostic trouble codes (DTCs), diagnostic procedures, symptom-based troubleshooting charts, electrical circuit testing

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, battery service, tune-ups

Repair:

Component removal, installation, overhaul, and adjustment for all covered systems

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, intermediate repairs, and advanced engine/transmission overhauls

📊 Manual Specifications

File Format

Compatibility:

All PC & MAC Computers, tablets, mobile phones

Required Software:

Adobe Reader (free download)

Print Quality

Printable:

Yes (individual pages, chapters, or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Vortec 3500 (LB5)

Engine Displacement:

3.5 Liters (3460 cc)

Configuration:

Inline-5 Cylinder (DOHC)

Bore X Stroke:

3.62 in x 3.31 in (92 mm x 84 mm)

Compression Ratio:

9.2:1

Performance

Horsepower:

220 hp @ 5600 rpm (approx.)

Torque:

225 lb-ft @ 2800 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Engine Control

ECM Identifier:

Powertrain Control Module (PCM)

Timing System

Timing Drive:

Timing Chain

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (4L60-E based)

Gear Ratios:

Typical 4L60-E ratios: 3.06, 1.63, 1.00, 0.70 (Reverse: 2.29)

Optional

Transmission Type:

5-Speed Manual (M50)

Features

Transmission Fluid:

Dexron-III/VI Automatic Transmission Fluid (ATF)

Torque Converter Specifications:

Specific stall speeds and internal torque converter ratios detailed in the manual

📐 Dimensions

Exterior

Wheelbase:

126.2 inches (3205 mm) for Crew Cab

Length:

Varies by cab and bed configuration (e.g., approx. 221 inches for Crew Cab, 6ft bed)

Width:

Approx. 73.0 inches (1854 mm)

Height:

Approx. 70.0 inches (1778 mm)

Cargo

Bed Lengths:

Offered in 6-foot and 7-foot bed configurations

Weights

Curb Weight:

Varies by configuration, typically starting around 4000-4500 lbs

Gvwr:

Typically around 6200 lbs

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

10.43% (as per 2006 model year testing for similar GM trucks)

Active Features

Standard Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point seatbelts for all occupants

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional satellite radio, auxiliary input (may vary by trim)

Display:

Basic digital display for radio and clock, no large color touchscreen typically

Driver Assistance

Standard ABS system provides enhanced braking control.

Traction Control:

Optional Traction Control System (TCS) on some models

Connectivity

Usb Ports:

Not typically equipped from factory, aftermarket solutions available

Bluetooth:

Not typically equipped from factory, aftermarket solutions available

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 miles or 6 months (check owner's manual for specific conditions)

Engine Air Filter:

Inspect every 15,000 miles, replace as needed (or every 30,000 miles)

Transmission Fluid Change:

Every 45,000 - 100,000 miles, depending on driving conditions (refer to manual)

Coolant Flush:

Every 100,000 miles or 5 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic

Engine Oil Capacity:

6.7 Quarts (6.3 Liters) with filter change

Coolant Type:

GM Dex-Cool (Orange) Long-Life Coolant

Power Steering Fluid:

Dexron-VI Automatic Transmission Fluid (ATF) or GM Power Steering Fluid

Known Issues

Common Complaints:

Potential for intake manifold gasket leaks, transmission torque converter shudder (especially on earlier models), some electrical gremlins, rear main seal leaks.

Repair Focus Areas:

The manual will provide detailed guidance on diagnosing and repairing these common issues.

📚 Vehicle History

Brand Heritage

Isuzu Truck Legacy:

Isuzu has a long history of producing reliable commercial and light-duty trucks globally.

Model Evolution

I Series Introduction:

The I-Series (I-280, I-350, I-370) was Isuzu's re-entry into the North American mid-size pickup market, based on GM's GMT355 platform.

I 350 Positioning:

Positioned as a more powerful option than the I-280, targeting buyers seeking V6 or inline-5 performance.

Production

Manufacturing Location:

United States (Shreveport, Louisiana) under GM's manufacturing umbrella

Production Years

Production Timeline:

2006-2008 (for the I-350/I-370 models)

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

While specific awards for the Isuzu I-350 are not widely documented, its sibling models (Colorado/Canyon) often received 'best buy' type accolades for their value and capability in their segment.

Ratings

Consumer Reports Reliability:

Reliability ratings for this platform can be mixed, with the manual being essential for proactive maintenance to mitigate potential issues.