Isuzu KB TF 140 1997 Digital Factory Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: KB TF 140 Year: 1997 Vehicle Type: Light Commercial Vehicle (LCV) / Pickup Truck Codes Chassis Code Series: TF Series (Global designation for...

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Type: Truck

Vendor:

Sku: 358542

Tags: 1997 Cars Isuzu KB TF 140 TF Truck

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

KB TF 140

Year:

Vehicle Type:

Light Commercial Vehicle (LCV) / Pickup Truck

Codes

Chassis Code Series:

TF Series (Global designation for this generation of Isuzu D-Max/KB)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent workshops, and Isuzu owners seeking detailed repair information.

Value Proposition:

Provides factory-level diagnostic and repair data, empowering users to perform extensive maintenance and repairs.

Competitive Analysis

Advantage:

Authentic dealer-level information ensures accuracy and completeness, surpassing generic online guides.

Key Features

Comprehensiveness:

Covers 'every part of your car', from basic maintenance to complex diagnostics.

Ease Of Use:

Designed to be simple to use with clear instructions and diagrams.

Dealer Equivalence:

Identical to manuals used by official Isuzu dealers.

📋 Manual Details

Coverage Areas

Primary Focus:

Comprehensive Workshop Repair and Service

Scope:

All major mechanical, electrical, body, and maintenance systems.

Page Count

Estimated Pages:

Est. 1000+ (typical for comprehensive factory service manuals of this era, actual count not specified but implied by depth)

Manual Type

Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain Engine Petrol:

Yes, detailed coverage for petrol engine variants.

Powertrain Engine Diesel:

Yes, detailed coverage for diesel engine variants.

Powertrain Transmission Manual:

Yes, covering manual transmission service and repair.

Powertrain Transmission Automatic:

Likely covered, though description emphasizes manual. Often automatic transmissions are included in comprehensive manuals.

Chassis Suspension:

Yes, likely covers front and rear suspension components.

Chassis Steering:

Yes, covering steering system components and alignment.

Chassis Brakes:

Yes, comprehensive brake system coverage.

Body Exterior:

Yes, including panels, doors, bumpers, and associated hardware.

Body Interior:

Yes, likely covering trim, seats, and interior components.

Electrical Body:

Yes, dedicated section for body electrical systems.

Electrical Engine:

Yes, including engine control units (ECU) and related wiring.

Electrical Lighting:

Yes, covering headlights, taillights, and interior lighting.

HVAC:

Yes, detailed coverage for heating and air conditioning systems.

Accessories:

Yes, likely covering factory-installed accessories.

Fuel System:

Yes, comprehensive coverage for fuel delivery and injection/carburetion.

Cooling System:

Yes, detailed radiator, fan, and coolant system information.

Exhaust System:

Yes, covering exhaust components and emissions.

Procedures Included

Maintenance:

Yes, routine maintenance procedures, fluid changes, filter replacements, tune-ups.

Diagnosis:

Yes, comprehensive diagnostic procedures and troubleshooting guides.

Repair Engine:

Yes, detailed engine overhaul and component repair.

Repair Transmission:

Yes, transmission disassembly, inspection, and reassembly.

Repair Brakes:

Yes, including brake pad replacement, caliper service, hydraulic system repair.

Repair Electrical:

Yes, wiring diagrams, component testing, troubleshooting electrical faults.

Repair Bodywork:

Yes, likely covering panel replacement and basic body repair.

Installation:

Yes, likely covering installation of common replacement parts.

Adjustment:

Yes, covering adjustments for various systems (e.g., clutch, brakes, ignition timing).

Troubleshooting:

Yes, structured troubleshooting guides for common and complex issues.

Technical Depth

Depth:

Complete factory-level repair and diagnostic information.

Detail Level:

Step-by-step instructions with detailed diagrams and illustrations.

Specifications Included:

Torque specifications, fluid capacities, electrical specifications, diagnostic data.

Diagrams:

Yes, step-by-step diagrams for all workshop procedures, including electrical diagrams.

📊 Manual Specifications

File Format

Format:

Software Requirements:

Adobe PDF Reader

Decompression Requirements:

WinZip (or equivalent)

Usability:

Searchable, zoomable (in/out).

Platform Compatibility:

All versions of Windows and Mac OS.

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options Description:

The manual covers both Petrol and Diesel engine variants commonly found in the Isuzu KB TF 140 series.

Petrol Engine Variants Common:

Likely includes 4ZC1, 4ZE1 (2.3L, 2.6L I4 naturally aspirated petrol engines).

Diesel Engine Variants Common:

Likely includes 4JB1, 4JG2 (2.8L, 3.1L I4 naturally aspirated/turbocharged diesel engines).

Performance

Horsepower Range Est:

Approx. 75-130 HP depending on specific engine and configuration.

Torque Range Est:

Approx. 100-220 lb-ft depending on specific engine and configuration.

Fuel System

Fuel Delivery Petrol:

Likely includes Carburetor or Multi-Point Fuel Injection (MPI).

Fuel Delivery Diesel:

Likely includes Indirect Injection (IDI) or Direct Injection (DI) with mechanical or early electronic control.

Specifications

Timing Belt Or Chain:

Diesel engines typically use timing chains; petrol engines may use timing belts or chains.

🔧 Transmission

Standard

Transmission Type Standard:

Manual Transmission (likely 5-speed).

Optional

Transmission Type Optional:

Automatic Transmission (likely 4-speed) might be optional on some variants.

Features

Drive Layout:

Rear-Wheel Drive (RWD) and 4x4 (4WD) configurations covered.

Specifications

Fluid Type Manual Est:

GL-4 or GL-5 gear oil, viscosity dependent on climate (e.g., 75W-90, 80W-90).

Fluid Type Automatic Est:

Dexron II or Dexron III compatible ATF.

📐 Dimensions

Exterior

Body Styles:

Single Cab, Extended/Space Cab, Double Cab.

Wheelbase Range Est:

Approx. 2750mm to 3250mm depending on cab and bed configuration.

Bed Length Range Est:

Approx. 1800mm to 2200mm depending on configuration.

Weights

Curb Weight Range Est:

Approx. 1500kg to 2000kg depending on configuration and engine.

Towing Capacity Est:

Varies significantly by region and specific model, but typically in the 1500-2500kg range.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited modern crash safety data available for this era's LCVs in many markets. Manual may not cover specific ratings.

Active Features

Braking System:

Front disc brakes, rear drum brakes. ABS likely optional on higher trims or later production.

Passive Features

Airbags:

Driver airbag likely standard or optional depending on market. Passenger airbag less common.

Seatbelts:

Standard seatbelts, potentially pre-tensioners on front seats.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player, possibly CD player on higher trims. Aftermarket head units common.

Driver Assistance

Anti-lock Braking System (ABS) was often an optional feature.

Power Steering:

Standard on most models.

Connectivity

Bluetooth Or Usb:

Not originally equipped; aftermarket solutions required.

🔧 Maintenance

Service Intervals

Oil Change Interval Est:

Every 5,000 - 10,000 km or 6 months, depending on driving conditions and oil type.

Air Filter Replacement Est:

Every 20,000 - 30,000 km or as needed based on operating environment.

Fuel Filter Replacement Est:

Every 40,000 - 60,000 km for diesel, less frequent for petrol, but check manually.

Coolant Flush Est:

Every 2-4 years or 40,000 - 80,000 km.

Fluid Specifications

Engine Oil Petrol Est:

API SG/SH/SJ, SAE 10W-30 or 10W-40 often recommended, but check manual for specific grade and capacity.

Engine Oil Diesel Est:

API CF/CG-4, SAE 10W-30 or 15W-40 often recommended for naturally aspirated diesel, potentially lower viscosity for turbo. Check manual for specific grade and capacity.

Coolant Type:

Ethylene glycol based coolant (green or long-life type), typically 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Engine Reliability:

Generally robust diesel engines (4JB1, 4JG2). Petrol engines known for reliability but can suffer from age-related wear on components like ignition systems and sensors.

Rust Corrosion:

Common issue on pickup trucks of this era, particularly in areas exposed to salt or moisture. Frame and body panels are susceptible.

Suspension Wear:

Leaf springs and bushings can wear over time, leading to a less comfortable ride and potential handling issues.

Transmission Issues:

Manual transmissions are generally durable. Automatic transmissions may experience wear on clutches or torque converter issues with high mileage.

Electrical Gremlins:

Aging wiring harnesses, corrosion in connectors, and failing switches can lead to intermittent electrical problems.

📚 Vehicle History

Brand Heritage

Brand Focus:

Isuzu has a long-standing reputation for producing durable and reliable commercial vehicles and diesel engines.

Model Evolution

Generation Context:

The TF series, known globally as the Isuzu Faster or D-Max in later iterations, represented a robust and popular pickup truck line.

Production

Production Years Tf Series:

The TF series generally ran from the early 1980s through the early 2000s, with the 1997 model being part of the latter half of its lifecycle.

Manufacturing Locations:

Primarily Japan, with significant assembly in various global markets through partnerships or knock-down kits.

🏆 Awards & Recognition

Recognitions

General Reputation:

The Isuzu KB/TF series is widely recognized for its durability, reliability, and off-road capability, particularly in its diesel configurations.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for long-term durability and low running costs, especially for well-maintained diesel models.