Target Audience:
Isuzu KB TF 140 owners, independent repair shops, DIY mechanics.
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, empowering users to perform maintenance and repairs themselves.
Highlight:
Includes step-by-step diagrams, torque settings, fluid capacities, and comprehensive electrical diagrams.
Benefit:
Simplifies complex repair procedures for users of all skill levels.
Coverage Areas:
General Information, Maintenance and Lubrication, Heating and Airconditioning, Frame and Bumper, Body Electrical, Engine - Diesel, Transmission, Accessories, Engine - Petrol, Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust
Requirements:
Adobe PDF Reader, WinZip
Operating Systems:
All Versions of Windows & Mac
Type:
Factory Service Repair Manual
Manual Scope:
Complete workshop manual, equivalent to official dealer documentation.
Engine Diesel Systems:
Engine overhaul, fuel injection system, lubrication, cooling, exhaust, starting and charging systems, diagnostics for diesel engines.
Engine Petrol Systems:
Engine overhaul, fuel system, ignition system, lubrication, cooling, exhaust, starting and charging systems, diagnostics for petrol engines.
Transmission Systems:
Manual and automatic transmission servicing, removal, installation, and overhaul; clutch system; driveshafts and differentials.
Chassis Systems:
Frame and bumper repair, suspension system (front and rear), steering system, brake system (hydraulic and mechanical components).
Electrical Systems:
Body electrical systems, lighting, instruments, switches, wiring diagrams, fuse and relay identification, power windows, door locks, ignition system components.
HVAC Systems:
Heating and air conditioning system diagnosis, servicing, refrigerant handling, component replacement.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments, fluid level checks and refills.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, fault code interpretation, testing procedures for electrical and mechanical components.
Depth:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics.
Engine Code Examples:
Likely includes C223 or 4ZC1 (diesel variants for this era/model range).
Engine Code Examples:
Likely includes G161, G200Z, or 4ZB1 (petrol variants for this era/model range).
Displacement Diesel Typical:
2.2L (2238cc) for C223 diesel.
Displacement Petrol Typical:
1.6L (1599cc) to 2.0L (1969cc) for common petrol variants.
Fuel System Type Diesel:
Indirect Injection, Rotary or Inline Injection Pump.
Fuel System Type Petrol:
Carburetor or early Electronic Fuel Injection (EFI) depending on specific market/trim.
Cooling Type:
Water-cooled, pressurized system.
Type Standard:
4-speed or 5-speed manual transmission.
Type Optional:
3-speed automatic transmission (availability may vary by market).
Drive Layout:
Rear-wheel drive (RWD) or 4-wheel drive (4WD) options.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (specific viscosity and type to be confirmed in manual).
Automatic Transmission Fluid:
Dexron II or equivalent (specific type to be confirmed in manual).
Service Intervals Typical
Oil Change Interval:
Every 5,000 km or 6 months (refer to manual for specific engine).
Air Filter Replacement:
Every 20,000 km or as needed based on operating conditions.
Fuel Filter Replacement Diesel:
Every 20,000-40,000 km for diesel models.
Engine Oil Capacity Typical:
Approx. 5.0 - 6.0 liters (check manual for specific engine and filter).
Engine Oil Specification Typical:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for diesel/petrol specifics).
Coolant Capacity Typical:
Approx. 7.0 - 8.0 liters.
Coolant Specification:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, early diesel injector pump issues, minor electrical gremlins.
Diesel Engine Considerations:
Reliable but requires proper maintenance of fuel system, especially for older diesel engines.
Brand Legacy:
Isuzu has a long history of producing robust and reliable commercial vehicles and engines.
Kb Series Context:
The Isuzu KB series, also known as the Isuzu Rodeo or Isuzu D-Max in later generations and different markets, is a long-standing line of pickup trucks.
Tf Generation Context:
The TF generation (which this 1991 model belongs to) was a significant update, offering improved styling and mechanicals.
Manufacturing Locations:
Primarily manufactured in Japan, with assembly plants in other regions depending on market.
