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ISUZU KB TF 140 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Isuzu Model: KB TF Sub Model: 140 Product Name: ISUZU KB TF 140 Service Repair Workshop Manual Codes Product Identifier: KB_TF_140_SRWM 👋 Introduction Market Position...
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Sku: 279925
ISUZU KB TF 140 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
KB TF
Sub Model:
140
Product Name:
ISUZU KB TF 140 Service Repair Workshop Manual
Codes
Product Identifier:
KB_TF_140_SRWM
👋 Introduction
Market Position
Target Audience:
Professional mechanics, DIY enthusiasts, fleet managers
Value Proposition:
Superior quality and comprehensive coverage compared to lower-priced alternatives
Competitive Analysis
Differentiation:
Emphasizes completeness and accuracy, directly addressing common complaints about inferior manuals
Key Features
Manual Quality:
Best manual available on Tradebit, customer satisfaction guaranteed
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, repair, and maintenance procedures
Engine Coverage:
Detailed diagnosis, overhaul, and repair of all engine components
Transmission Coverage:
Service and repair for manual and automatic transmissions
Electrical Coverage:
Wiring diagrams, diagnostics, and repair of all electrical systems
Chassis Coverage:
Suspension, steering, braking system, and wheel alignment
Body And Frame Coverage:
Bodywork repair, panel replacement, interior trim, and structural information
Cooling System Coverage:
Radiator, water pump, thermostat, and cooling fan service
Fuel System Coverage:
Fuel injection, fuel pump, injectors, and fuel tank service
Exhaust System Coverage:
Catalytic converter, muffler, and exhaust pipe repair
HVAC Coverage:
Air conditioning, heating, and ventilation system diagnosis and repair
Safety Systems Coverage:
Airbag systems, seatbelts, and safety restraint diagnostics
Page Count
Estimated Page Count:
>1000
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Yes, complete overhaul and repair
Transmission:
Yes, manual and automatic
Brakes:
Yes, hydraulic, disc, drum, ABS
Steering:
Yes, power steering, steering column
Suspension:
Yes, front and rear components, shock absorbers, springs
Electrical:
Yes, battery, charging, ignition, lighting, accessories, wiring diagrams
Fuel System:
Yes, fuel injection, pumps, filters
Cooling System:
Yes, radiator, coolant, thermostat
Exhaust System:
Yes, mufflers, pipes, catalytic converter
HVAC:
Yes, A/C, heating, ventilation
Body And Trim:
Yes, interior and exterior trim, panels
Safety Restraints:
Yes, airbags, seatbelts
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Troubleshooting:
Diagnostic flowcharts and common problem resolution
Repair:
Step-by-step repair instructions for all components
Rebuilds:
Engine and transmission rebuild procedures
Diagnostics:
Advanced diagnostic procedures for electrical and mechanical systems
Specifications:
Torque specifications, tolerances, clearances
Wiring Diagrams:
Detailed electrical wiring schematics
Technical Depth
Depth:
In-depth, professional level workshop repair
Detail Level:
From basic fluid checks to complete engine/transmission overhauls
📊 Manual Specifications
File Format
Digital Format:
Likely PDF with searchable text and high-resolution images
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations
Text Clarity:
Crisp, readable text for easy comprehension
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Completeness
Completeness:
Guaranteed complete, no missing pages
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely C190 (1.9L SOHC I4) or similar for '140' designation
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
Approximately 1.9 Liters (1900cc)
Bore X Stroke:
Typically around 82.0 mm x 89.0 mm (specific to engine variant)
Compression Ratio:
Typically around 9.0:1 to 10.0:1 (specific to engine variant)
Horsepower Est:
Approximately 75-90 HP (specific to engine variant and market)
Torque Est:
Approximately 140-160 Nm (specific to engine variant and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Pump Type:
In-tank electric fuel pump
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (5MT)
Optional
Type:
4-Speed Automatic Transmission (4AT) likely available
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Transmission Fluid Spec:
API GL-4, SAE 75W-90 (Manual), ATF Dexron III or equivalent (Automatic)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab, Double Cab
Wheelbase Est:
Approx. 2700 mm - 3000 mm (varies by body style and configuration)
Overall Length Est:
Approx. 4800 mm - 5200 mm (varies by body style)
Overall Width Est:
Approx. 1700 mm - 1800 mm
Overall Height Est:
Approx. 1600 mm - 1700 mm
Weights
Curb Weight Est:
Approx. 1400 kg - 1600 kg (varies by configuration)
Gross Vehicle Weight Rating Est:
Approx. 2500 kg - 2800 kg
Towing Capacity Est:
Varies significantly by configuration and market, often 1500kg - 2500kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally not rated under modern global standards like Euro NCAP or NHTSA, as models often predate stringent requirements or were market-specific.
Active Features
ABS:
Optional or standard depending on trim level and market
E Brake:
Mechanical parking brake, usually rear drum or disc
Passive Features
Airbags:
Driver airbag typically standard, passenger airbag optional or absent on base models
Seatbelts:
3-point front seatbelts with pre-tensioners, 2-point or 3-point rear seatbelts
Crumple Zones:
Designed with basic crumple zones for energy absorption
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, often 2-4 speakers
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Connectivity Features:
Limited, primarily analog systems. No Bluetooth or USB typically found on base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or 6 months, whichever comes first (depending on driving conditions)
Air Filter Replacement:
Every 15,000-20,000 km or annually
Fuel Filter Replacement:
Every 20,000-30,000 km
Spark Plug Replacement:
Every 30,000-40,000 km (conventional) or 60,000-80,000 km (platinum/iridium)
Timing Belt Replacement:
Every 80,000-100,000 km (if equipped with timing belt, some models may have timing chains)
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on climate)
Coolant Spec:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
ATF Dexron II or III (check manual for exact specification)
Known Issues
Engine:
Potential for head gasket leaks, oil consumption in high-mileage engines, ignition coil failures
Transmission:
Wear in synchronizers (manual), solenoid issues (automatic), clutch wear
Suspension:
Worn ball joints, tie rod ends, and bushings due to heavy-duty use
Electrical:
Corrosion on grounds, alternator failures, starter motor issues
Rust:
Prone to rust on body panels, chassis, and in wheel wells, especially in coastal or humid environments
📚 Vehicle History
Brand Heritage
Brand Origin:
Isuzu Motors Ltd. is a Japanese commercial vehicle and diesel engine manufacturer, with a history dating back to 1916.
Model Evolution
Kb Series:
The Isuzu KB (also known as Isuzu Faster, Isuzu D-Max in later generations) is a long-running line of pickup trucks and utility vehicles produced by Isuzu. The TF designation often refers to the second generation of the KB series.
Tf Generation Period:
The Isuzu TF generation was produced roughly from the mid-1980s to the early 2000s, with facelifts and updates throughout its run.
Production
Manufacturing Locations:
Primarily Japan, with significant production and assembly plants in various global markets, including Thailand, South Africa, and others.
Key Markets:
Australia, New Zealand, South Africa, Southeast Asia, and other developing markets where robust and affordable utility vehicles were in demand.
🏆 Awards & Recognition
Recognitions
General Recognition:
The Isuzu KB series is widely recognized for its robustness, reliability, and workhorse capabilities, particularly in off-road and commercial applications.
Ratings
Durability Rating:
Consistently rated highly for durability and longevity in its class
Certifications
Emissions Certification:
Meets relevant emissions standards for the production years and markets.
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