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ISUZU RODEO SPORT UA 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo Sport Year: 2002 Codes Chassis Code: UA 👋 Introduction Market Position Vehicle Segment: Compact SUV / Sport Utility Vehicle Target Audience: Enthusiasts,...
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ISUZU RODEO SPORT UA 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
Rodeo Sport
Year:
2002
Codes
Chassis Code:
UA
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Sport Utility Vehicle
Target Audience:
Enthusiasts, DIY mechanics, professional workshops servicing Isuzu vehicles.
Competitive Analysis
Competitors 2002:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra.
Key Features
Vehicle Type:
Two-door compact SUV with removable roof section ('Sport' designation).
Utility:
Known for its ruggedness, off-road capability for its class, and versatile utility.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Page Count
Estimated Pages:
Varies by specific publication, typically 1500-2500+ pages for a complete factory service manual.
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, and repair for all available engine variants.
Transmission:
Service and repair of automatic and manual transmissions, including clutch, drivetrain components, and transfer case.
Brakes:
Diagnosis and repair of hydraulic brake systems, ABS, parking brake, and related components.
Electrical:
Wiring diagrams, component testing, diagnosis of electrical faults, including lighting, ignition, charging, starting, and accessories.
Suspension Steering:
Front and rear suspension geometry, component replacement, steering system diagnosis and repair.
Body Chassis:
Body panel repair, door mechanisms, interior trim, chassis components, corrosion protection.
HVAC:
Air conditioning system servicing, heating and ventilation system diagnostics and repair.
Fuel Emissions:
Fuel delivery system, evaporative emission control, exhaust system, and engine management for emissions compliance.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid level checks, filter replacements, tune-ups, and preventative care.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation.
Repair:
Step-by-step repair instructions for all major vehicle components and systems.
Diagnostics:
Detailed diagnostic flowcharts and testing procedures for electrical and mechanical systems.
Specifications:
Torque specifications, clearances, alignment data, and other critical technical parameters.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and inspections to full engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
Digital Quality:
High-resolution, searchable PDF with clear diagrams and text. Printable pages.
Print Quality
Print Details:
For printed versions: durable paper, clear printing, professional binding for workshop use.
Binding Type
Binding:
For printed versions: Spiral-bound or perfect-bound for lay-flat use.
Paper Type
Paper Quality:
For printed versions: Heavy-duty, grease-resistant paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.2L DOHC 16-valve 4-cylinder (C22SE), 3.2L DOHC 24-valve V6 (6VD1)
Performance
2.2L Horsepower:
Approximately 130 hp @ 5000 rpm
2.2L Torque:
Approximately 135 lb-ft @ 2800 rpm
3.2L Horsepower:
Approximately 205 hp @ 5500 rpm
3.2L Torque:
Approximately 214 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Management
ECM:
Engine Control Module (ECM) with OBD-II diagnostics.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Drivetrain:
Part-time 4WD with a 2-speed transfer case is common. Some models may be RWD.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III (or equivalent) for automatic transmissions.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil for manual transmissions.
Transfer Case Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil for transfer case.
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.3 inches (2649 mm)
Length:
Approximately 168.0 inches (4267 mm)
Width:
Approximately 66.5 inches (1689 mm)
Height:
Approximately 63.2 inches (1605 mm)
Weights
Curb Weight:
Approximately 3,400 - 3,700 lbs (1542 - 1678 kg), depending on engine and configuration.
Towing Capacity:
Typically around 3,500 lbs (1588 kg) when properly equipped.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5-star rating for rollover resistance (specific for 2WD and 4WD variants).
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims.
Traction Control:
Traction control system (TCS) may be available on higher trims or 4WD models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and cassette tape player common. Optional premium sound systems.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors are available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (check specific manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 15,000 miles or 12 months (or as needed based on dusty conditions).
Spark Plug Replacement:
Approximately 60,000 - 100,000 miles depending on spark plug type (e.g., iridium).
Fluid Specifications
Engine Oil Capacity 2.2L:
Approximately 4.5 quarts (4.3 liters) with filter (check manual for exact capacity).
Engine Oil Capacity 3.2L:
Approximately 5.0 quarts (4.7 liters) with filter (check manual for exact capacity).
Engine Oil Type:
SAE 5W-30 or SAE 10W-30 API certified engine oil, conforming to GM6046M or ILSAC standards.
Coolant Capacity:
Approximately 6.0 - 7.0 quarts (5.7 - 6.6 liters), depending on engine. Use 50/50 mix of dexcool compatible coolant and distilled water.
Known Issues
Common Wear Items:
Wheel bearings, ball joints, tie rod ends, exhaust system components (rust/corrosion), AC compressor issues.
Engine Management Concerns:
Occasional issues with ignition coils, crank position sensors, and idle air control valves (specific to engine type).
Transmission Issues:
Potential for solenoid issues in automatic transmissions, clutch wear in manuals.
Rust Corrosion:
As with many vehicles of this era, frame and body rust can be an issue, particularly in areas with road salt.
📚 Vehicle History
Brand Heritage
Isuzu Heritage:
Isuzu has a long history in truck and SUV manufacturing, known for durability and off-road prowess.
Model Evolution
Rodeo Lineage:
The Rodeo platform was shared with the Honda Passport for several years. The 'Sport' variant offered a more open-air, convertible-like experience with its removable roof panels.
Production
Production Period:
Isuzu Rodeo production spanned from 1990 to 2004 (in North America). The Sport model was available during this period, particularly in the later years.
Manufacturing Location:
Typically manufactured in Japan or the United States (via partnerships).
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Often praised for its off-road capabilities compared to other compact SUVs of its time.
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