🏷️ Basic Information

Make:

Isuzu / Holden

Model:

Rodeo

Series:

TFR / TFS

Model Years Covered:

1997-2003

Chassis Codes:

TFR, TFS (exact codes may vary by market and specific configuration)

👋 Introduction

Target Audience:

Vehicle owners, independent repair shops, fleet maintenance departments

Value Proposition:

Provides factory-level repair information, saving significant costs compared to dealership servicing or less comprehensive manuals

Content Quality:

Factory type, highly detailed, step-by-step instructions, exploded pictures, diagrams

Accessibility:

Instant download, no shipping delays, printable

📋 Manual Details

Primary Regions:

Global (with emphasis on markets where Holden distributed the Rodeo, e.g., Australia, New Zealand)

Engine Variants Covered:

Covers all factory-offered engine variants for the TFR/TFS series within the 1997-2003 model years, including gasoline and diesel options.

Transmission Variants Covered:

Covers both manual and automatic transmission variants offered during the specified production years.

Estimated Page Count:

Extensive (typically 1000+ pages for a comprehensive factory service manual)

Type:

Factory Service and Repair Manual (Workshop Manual)

Language:

English

Format:

PDF (Digital Download)

File Format Compatibility:

PC & MAC Compatible PDF

Print Functionality:

Printable (user can print specific sections as needed)

Searchability:

Likely a searchable PDF, allowing users to quickly find specific topics and keywords.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download - quality is dependent on user's printer)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, cooling

Engine Electrical:

Ignition system, fuel injection system (EFI), starter system, charging system, ECU, sensors

Transmission Manual:

Clutch system, gearbox assembly, disassembly, components, shift mechanism

Transmission Automatic:

Automatic transmission assembly, disassembly, torque converter, hydraulic system, electronic controls

Drivetrain:

Propeller shafts, universal joints, differentials, drive axles, hub assemblies

Suspension:

Front suspension (e.g., torsion bar, independent), rear suspension (e.g., leaf spring, solid axle), shock absorbers, springs, control arms, alignment

Steering:

Steering column, steering gear, power steering system, components, troubleshooting

Brakes:

Front and rear brake systems (disc and/or drum), hydraulic system, master cylinder, brake booster, ABS (if equipped), parking brake

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, evaporative emission control (EVAP)

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, mounting hardware

Electrical System:

Battery, alternator, starter, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays, body control module

HVAC:

Heating, ventilation, and air conditioning system components, operation, and servicing

Body:

Body panels, doors, latches, hinges, glass, seals, bumpers, interior trim, chassis structure

Chassis Electrical:

Instrumentation, switches, power windows, central locking, mirrors, audio system (basic)

Emission Control Systems:

Details on emission control components, diagnostics, and service procedures to meet regulatory requirements.

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based diagnostics, fault code interpretation (OBD-II where applicable)

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems

Diagnostics:

Detailed diagnostic flowcharts, testing procedures for sensors, actuators, and control modules

Specifications:

Torque specifications for critical fasteners, fluid capacities, clearances, tolerances, alignment settings

Electrical Troubleshooting:

Extensive use of wiring diagrams for pinpoint diagnosis of electrical faults, including lighting, starting, charging, ignition, and accessory circuits.

Body Repair:

Procedures for body panel removal/installation, door mechanisms, window operation, interior trim removal, and basic structural repair guidance.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment, critical for tire wear and handling.

Air Conditioning Service:

Procedures for refrigerant handling, system diagnosis, component replacement, and recharging of the A/C system.

Depth:

Comprehensive: Covers basic to advanced repair and diagnostic procedures, suitable for professional mechanics and experienced DIY enthusiasts

Diagnostic Tools Required:

Basic hand tools, torque wrench, multimeter, pressure gauges (fuel, oil, coolant), scan tool for OBD-II diagnostics (if applicable to specific models/markets within the year range).

Rebuild Procedures:

Detailed procedures for major component rebuilds, such as engine overhaul, transmission overhaul, and differential rebuild.

⚙️ Engine Specifications

Engine Options:

Likely includes 4-cylinder (e.g., C22NE 2.2L) and V6 (e.g., 6VD1 3.2L) gasoline engines, and possibly diesel variants (e.g., 4JA1 2.5L, 4JB1-TC 2.8L Turbo Diesel) depending on market.

Horsepower Range:

Approx. 90-130 hp for 4-cylinders, 175-190 hp for V6 (specific figures vary by engine code and tuning)

Torque Range:

Approx. 170-220 Nm for 4-cylinders, 270-300 Nm for V6 (specific figures vary by engine code and tuning)

Injection Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (for petrol engines), Diesel (for diesel engines)

Engine Management:

ECU controlled, sensors for critical engine parameters (crankshaft position, camshaft position, mass air flow, throttle position, etc.)

🔧 Transmission

Transmission Options:

Likely 5-speed manual transmission as standard on most models.

Transmission Options:

Likely 4-speed automatic transmission available as an option on many configurations.

Drive Type:

Rear-wheel drive (RWD) or selectable four-wheel drive (4WD / 4x4)

📐 Dimensions

Body Styles:

Single Cab, Space Cab, Crew Cab utility (pickup truck)

Wheelbase:

Varies by configuration, typically around 2,700mm to 3,200mm.

Bed Dimensions:

Varies significantly by cab configuration and bed length. Detailed specifications would be in the manual.

Gross Vehicle Weight:

Typically in the 2,500kg to 3,000kg+ range, depending on configuration and payload rating.

🛡️ Safety Features

Crash Test Ratings:

Varies by market and specific testing agency. Early models may have had limited safety features compared to modern vehicles. The manual will cover safety system components.

Active Safety:

ABS (Anti-lock Braking System) likely optional or standard on higher trims from later years in the range. Not generally equipped with advanced driver-assistance systems (ADAS).

Passive Safety:

Seat belts, reinforced cabin structure. Airbags were optional or standard on higher trims in later years.

💡 Technology Features

Audio System:

Typically basic AM/FM radio with cassette or CD player. Speaker configurations vary by trim. Manual covers basic stereo system wiring and removal/installation of head unit.

Driver Assistance Features:

Limited to non-existent. Focus is on mechanical and basic electrical systems. No advanced ADAS features like adaptive cruise control or lane keeping assist.

Connectivity Options:

None beyond basic power outlets for accessories. No Bluetooth, USB, or smartphone integration available from the factory.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 km to 10,000 km or 6 months, depending on driving conditions and oil type. Manual specifies precise intervals.

Timing Belt Replacement:

For vehicles with a timing belt (e.g., some 4-cylinder petrol engines), replacement is usually recommended between 80,000 km to 120,000 km. Diesel engines often use timing chains. Manual will specify.

Engine Oil Viscosity:

Commonly 10W-30 or 10W-40 for petrol engines, 15W-40 for diesel engines, depending on climate. Manual will list exact API/ACEA specifications.

Coolant Type:

Ethylene glycol-based antifreeze, typically a green or orange type. Manual specifies correct type and mixture ratio.

Transmission Fluid Type:

Manual transmission: GL-4 gear oil (e.g., 75W-90). Automatic transmission: Dexron-III or equivalent ATF. Manual lists specific part numbers and capacities.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual specifies exact type and replacement intervals.

Common Wear Items:

Front suspension components (bushings, ball joints, tie rod ends) due to load, clutch wear, exhaust system corrosion, some diesel engine glow plug issues, occasional electrical gremlins.

Maintenance Tips:

Regularly check and lubricate suspension and steering components, inspect brake system components, monitor fluid levels, and adhere to scheduled maintenance to prevent common issues.

📚 Vehicle History

Isuzu Light Commercial Vehicles:

Isuzu has a long-standing reputation for producing durable and reliable light commercial vehicles and trucks globally. The Rodeo is a key model in this lineage.

Isuzu Amigo Vs Rodeo:

The Rodeo was sold globally under various names, including Isuzu Amigo, Isuzu Rodeo (North America), and rebadged as Holden Rodeo in Australia and New Zealand. This generation represents the second generation of the Rodeo (TF series).

Manufacturing Locations:

Primarily manufactured in Japan by Isuzu and subsequently rebadged and distributed by General Motors subsidiaries and partners worldwide, including Holden in Australia.