Segment:
Compact to mid-size pickup truck, often used for commercial and recreational purposes.
Competitors:
Ford Ranger, Toyota Hilux, Mitsubishi Triton, Nissan Navara (in relevant markets).
Manual Usability:
Step-by-step illustrated repair procedures, easy to navigate, no installation required.
Owner Benefit:
Empowers owners to perform maintenance and repairs, saving on labor costs and increasing vehicle longevity.
Engine Systems:
Engine overhaul, fuel system, cooling system, ignition system, lubrication system, emissions control, engine management (ECU).
Drivetrain Systems:
Clutch, gearbox (manual and automatic), propeller shafts, rear axle, front axle (if applicable to 4WD variants).
Suspension Steering Brakes:
Front and rear suspension components, steering system (rack and pinion, power steering), brake system (discs, drums, ABS, hydraulic lines).
Body Chassis:
Bodywork, chassis frame, interior trim, exterior panels, glass, seals.
Electrical Electronic:
Complete electrical system, wiring diagrams, lighting, starting and charging system, dashboard instruments, HVAC controls, infotainment wiring.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, spark plug replacement, brake pad/shoe replacement.
Repair Procedures:
Engine component replacement (e.g., cylinder head, pistons), transmission overhaul, brake caliper/master cylinder replacement, suspension component repair (e.g., ball joints, shock absorbers), steering rack repair, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation (if applicable), symptom-based troubleshooting guides.
Depth:
Dealer-level instructional guides, covering basic repairs to advanced diagnostics and overhauls.
Compatibility:
Compatible with all Windows Operating Systems, smartphones, and tablets that can open PDF files.
Printability:
Individual pages or entire sections can be printed.
Binding:
Digital (PDF, not a physical book)
Paper Type:
N/A (Digital format)
Engine Options 2003 2008:
Commonly included: 2.4L 4-cylinder (petrol), 3.0L V6 (petrol), 2.8L 4-cylinder (diesel - often Isuzu's 4JB1-T or similar).
Hp Range Typical:
Approximately 110-150 hp for 4-cylinders, 160-200 hp for V6 variants.
Torque Range Typical:
Varies significantly by engine; diesel engines typically offer higher torque for towing and hauling.
Fuel Delivery:
Multi-point fuel injection (MPI) for petrol engines, direct injection for diesel engines.
Timing Belt Chain:
Likely timing belt for petrol engines, timing chain for some diesel variants (refer to manual for specific engine).
Gearbox Options:
Typically 5-speed manual transmission as standard.
Automatic Transmission Option:
Optional automatic transmission (e.g., 4-speed or 5-speed depending on engine/variant).
Drivetrain Options:
Rear-wheel drive (RWD) and selectable 4-wheel drive (4WD) configurations.
Body Styles:
Single Cab, Space Cab (Extra Cab), Dual Cab.
Wheelbase Variations:
Multiple wheelbase options depending on cab configuration and bed length.
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, typically in the range of 2500-3000+ kg.
Towing Capacity:
Significant, often rated for 2500-3500 kg braked towing capacity, depending on engine and configuration.
Ancap Rating Typical:
Varies by year and specific testing; early models may have lower ratings compared to later generations.
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction control systems might be available on specific models.
Airbags:
Driver and passenger front airbags standard on most models within this range.
Oil Change Interval Typical:
Generally 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used.
Timing Belt Replacement Interval:
For models with timing belts, typically 80,000-100,000 km or 5-7 years. Crucial to verify with the manual.
Engine Oil Spec:
Varies by engine type (petrol/diesel) and climate. Common specs include API SG/SH/SJ or higher for petrol, CD/CE/CF for older diesels. Viscosity grades like 10W-30, 10W-40, 15W-40 are common. Manual will specify exact type and capacity.
Transmission Fluid Spec Manual:
API GL-4 or GL-5 gear oil, with specific viscosity (e.g., 75W-90, 80W-90).
Transmission Fluid Spec Automatic:
Dexron-III or equivalent for older automatic transmissions. Specific type and capacity must be confirmed in the manual.
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific color or type (e.g., OAT, HOAT) may apply. Capacity around 7-9 liters.
Common Wear Items:
Clutch wear (manual transmission), front suspension components (ball joints, tie rod ends) due to load, exhaust system corrosion, diesel engine injector pump seals (on older diesel models).
Diesel Engine Considerations:
Some older Isuzu diesel engines may be susceptible to head gasket issues if overheated, or injector pump leaks.
Isuzu Truck Heritage:
Isuzu has a long-standing reputation for producing robust and reliable commercial vehicles and diesel engines.
Tf Series Significance:
The TF series Rodeo (also sold as Isuzu D-Max in some markets) was a highly popular utility vehicle known for its durability and workhorse capabilities.
Manufacturing Locations:
Primarily manufactured in Thailand and Japan, with assembly in other countries including Australia for the Holden branded version.