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ISUZU TF RA 2004-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: TF RA Year: 2004-2007 Codes Platform Code: TF (Global) 👋 Introduction Market Position Vehicle Segment: Compact pickup truck / utility vehicle Target Audience:...
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ISUZU TF RA 2004-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
TF RA
Year:
2004-2007
Codes
Platform Code:
TF (Global)
👋 Introduction
Market Position
Vehicle Segment:
Compact pickup truck / utility vehicle
Target Audience:
DIY mechanics, fleet maintenance, professional workshops servicing Isuzu TF models.
Competitive Analysis
Competitors:
Toyota Hilux, Mitsubishi Triton (L200), Nissan Navara (Frontier), Mazda BT-50 (Ford Ranger platform).
Key Features
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain and repair their Isuzu TF efficiently and correctly, reducing repair costs and downtime.
Vehicle Appeal:
Known for durability, reliability, and off-road capability (depending on configuration).
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to TF RA variant, often markets like Australia, Southeast Asia)
Page Count
Estimated Page Count:
Estimated 2000+ pages (comprehensive service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul for petrol and diesel variants. Includes fuel system (injection, carburetion where applicable), ignition system, lubrication, cooling, exhaust.
Transmission:
Manual and automatic transmission repair, overhaul, diagnostics, clutch system service, driveline components.
Brakes:
Hydraulic system, ABS diagnostics and repair, brake pad/shoe replacement, caliper and cylinder servicing, parking brake.
Suspension And Steering:
Front and rear suspension components (independent front suspension, leaf springs rear), steering gear, power steering system, wheel alignment.
Electrical System:
Wiring diagrams, component testing, charging system, starting system, lighting, accessories, fuses, relays, ECUs.
Body And Chassis:
Body panel repair, interior trim, glass replacement, chassis frame inspection and repair, doors, tailgate.
HVAC:
Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, climate control components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication points.
Troubleshooting:
Diagnostic charts and procedures for common and uncommon faults across all systems.
Repair:
Step-by-step repair instructions for all major and minor components and systems.
Diagnostics:
Detailed diagnostic procedures, including specific test procedures for sensors, actuators, and ECUs.
Technical Depth
Depth Level:
Comprehensive (covers everything from basic fluid checks to full engine and transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Print Quality
Searchable Text:
Yes
Image Resolution:
High resolution for clear diagrams and photos
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Commonly includes 4JH1 (3.0L Turbo Diesel), 4JX1 (3.0L Common Rail Diesel), and various Isuzu petrol engines like the 4ZD1 (2.3L) or 4ZE1 (2.6L) depending on market.
Performance
Example Hp Range:
Petrol: 90-120 HP; Diesel: 120-160 HP (Turbocharged models)
Example Torque Range:
Petrol: 170-200 Nm; Diesel: 250-350 Nm
Fuel System
Fuel Delivery:
MPI (Multi-Point Injection) for petrol, Direct Injection (Common Rail or indirect injection) for diesel.
Engine Management
ECU Type:
Engine Control Unit (ECU) for fuel injection timing, ignition timing, and other engine parameters.
Lubrication
Oil Type Diesel:
API CI-4 or higher (e.g., SAE 15W-40 or 10W-30 depending on climate)
Oil Type Petrol:
API SL/SM or higher (e.g., SAE 10W-30 or 5W-30 depending on climate)
🔧 Transmission
Standard
Manual Transmission:
Typically 5-speed manual transmission.
Optional
Automatic Transmission:
Optional 4-speed automatic transmission on some models.
Features
Drivetrain:
RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) with selectable transfer case.
Fluid Specifications
Manual Gearbox Oil:
GL-4 or GL-5 gear oil (specific viscosity, e.g., 75W-90 or 80W-90).
Automatic Transmission Fluid:
Dexron-III or equivalent automatic transmission fluid (ATF).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab, Double Cab, Chassis Cab.
Wheelbase Range:
Varies by body style and configuration, typically 2,750 mm to 3,250 mm.
Weights
Gross Vehicle Weight Rating Gvwr:
Typically around 2,500 kg to 3,000 kg depending on configuration.
Curb Weight:
Varies significantly by configuration, but generally between 1,500 kg and 2,000 kg.
Towing Capacity:
Refer to vehicle specific plate; typically up to 2,000 kg to 2,500 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Specific ratings vary by market and testing authority. Early models might have limited data available compared to modern vehicles.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some variants.
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag available on higher trims or optional.
Seatbelts:
3-point seatbelts for front occupants, 2-point or 3-point for rear depending on cab configuration.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, CD player (optional), cassette player on some earlier models. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Connectivity
Bluetooth:
Not typically integrated from the factory; available through aftermarket head units.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-10,000 km or 6 months, whichever comes first (depending on driving conditions and oil type).
Air Filter:
Every 20,000-40,000 km or as needed based on inspection.
Fuel Filter:
Diesel: Every 20,000-40,000 km. Petrol: Varies by type, often integrated with pump or a replaceable inline filter.
Timing Belt Chain:
Most diesel engines (like 4JH1/4JX1) use timing chains. Petrol engines may use belts with replacement intervals around 90,000-150,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, typically long-life or conventional (refer to manual for exact specification, often Green or Yellow).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Particulate Filter Dpf:
If fitted on later models, potential for clogging if not regenerated properly.
Glow Plugs:
Diesel engines can experience glow plug failure, affecting cold starts.
Suspension Wear:
Leaf springs and bushings can wear over time, especially under heavy load.
Corrosion:
As with many vehicles of this era, rust and corrosion can be an issue, particularly in coastal or high-salt environments.
📚 Vehicle History
Brand Heritage
Isuzu Truck Heritage:
Isuzu has a long-standing reputation for producing robust and reliable light commercial vehicles and trucks.
Model Evolution
Tf Generation Context:
The Isuzu TF was part of a global platform, often sold under different badge names (e.g., Chevrolet Colorado in some markets, though the RA variant predates the global Colorado rebadging extensively).
Production
Manufacturing Locations:
Produced in various Isuzu plants globally, including Japan, Thailand, and other international facilities.
Production Period:
The Isuzu TF platform ran from the late 1990s through the mid-2000s, with the RA variant specifically covering the 2004-2007 period.
🏆 Awards & Recognition
Recognitions
General Reputation:
Isuzu TF models are generally recognized for their workhorse reliability and durability, often favored in commercial applications and for off-road use.
Ratings
Owner Satisfaction:
Varies by specific model year and market, but the robust engineering often leads to high long-term satisfaction among owners who maintain them well.
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