Isuzu Trooper 1999-2002 Service Repair Workshop Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Isuzu Model: Trooper Product Name: Isuzu Trooper 1999-2002 Service Repair Workshop Manual Codes Chassis Codes: UB (short wheelbase), UC (long wheelbase) Engine Codes Gasoline: 3.5L...

17 people are viewing this right now

Type: Car

Vendor:

Sku: 405612

Tags: 1999 2000 2001 2002 Car Cars Isuzu Misc Trooper

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Trooper

Product Name:

Isuzu Trooper 1999-2002 Service Repair Workshop Manual

Codes

Chassis Codes:

UB (short wheelbase), UC (long wheelbase)

Engine Codes Gasoline:

3.5L DOHC V6 (GDI, 6VD1)

Engine Codes Diesel:

N/A for these model years in most markets, but historically 3.0L 4JX1-TC

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV (Sport Utility Vehicle)

Target Audience:

Enthusiasts, professional mechanics, DIY owners valuing robust off-road capability and utility.

Competitive Analysis

Key Competitors:

Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, Nissan Pathfinder.

Key Features

Vehicle Strengths:

Body-on-frame construction, excellent off-road capability, comfortable ride for its class, spacious interior, robust powertrain.

Manual Benefit:

Provides in-depth technical knowledge essential for maintaining and repairing this capable SUV, enabling owners to perform complex tasks and diagnose issues effectively.

📋 Manual Details

Coverage Areas

Covered Years:

1999, 2000, 2001, 2002

Covered Models:

Isuzu Trooper (all trim levels and configurations within the specified years)

Page Count

Estimated Page Count:

1500-2000+ (typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, component testing, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system.

Engine Management:

Fuel injection system (GDI), ignition system, emission control system, engine control module (ECM) diagnostics, sensors, actuators.

Transmission Automatic:

Torque converter, planetary gear sets, valve body, electronic controls, fluid service, overhaul procedures.

Transmission Manual:

Clutch system, gearbox assembly, shift linkages, fluid service, overhaul procedures (if applicable for specific trims).

Drivetrain:

Front axle, rear axle, differentials (open, limited-slip), driveshafts, CV joints, transfer case (2WD/4WD operation, shift mechanisms).

Suspension And Steering:

Front independent suspension (double wishbone, torsion bar/coil spring variants), rear solid axle (multi-link coil spring), shock absorbers, springs, bushings, power steering system, steering gear.

Brakes:

Front disc brakes, rear disc brakes, anti-lock braking system (ABS) components, hydraulic system, brake pads, rotors, calipers, parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, diagnostic connectors.

Body And Chassis:

Frame construction, body panels, doors, windows, interior trim, bumpers, glass, rust prevention.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant service, blower motor, climate control module.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and flushes, tire rotation, brake inspections, battery service, tune-ups.

Diagnostic Troubleshooting:

Systematic troubleshooting guides, symptom-based diagnostics, fault code interpretation, use of diagnostic tools.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all systems.

Rebuilding And Overhaul:

Detailed instructions for complete engine, transmission, and differential rebuilds.

Alignment And Adjustment:

Wheel alignment procedures, steering system adjustments, brake adjustments.

Electrical Diagnostics:

Troubleshooting electrical circuits, testing sensors and actuators, reading wiring diagrams.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete overhaul and advanced diagnostics)

Diagnostic Tools Required:

Specifies use of OBD-II scanners, multimeters, oscilloscopes, pressure gauges, etc.

Special Tools:

Lists and illustrates required special tools for specific procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for easy navigation and keyword lookup.

Print Quality

Image Resolution:

High-resolution scans ensuring clarity of diagrams and illustrations.

Diagram Clarity:

Includes detailed diagrams, schematics, and exploded views.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V6, DOHC, 24 Valves

Engine Code:

Displacement:

3.5 Liters (3494 cc)

Performance

Horsepower:

Approx. 215 hp @ 5700 rpm (US models)

Torque:

Approx. 230 lb-ft @ 3200 rpm (US models)

Fuel System

Fuel Delivery:

Gasoline Direct Injection (GDI)

Recommended Fuel:

Unleaded Regular Octane 87

Lubrication

Oil Capacity:

Approx. 5.7 quarts (5.4 liters) with filter

Cooling System

Coolant Capacity:

Approx. 9.6 quarts (9.1 liters)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil packs

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic (4L30-E)

Optional

Transmission Type Optional:

5-speed Manual (M78) - less common in US market for these years

Features

Drivetrain Options:

Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with Electronic Transfer Case (Part-Time/Full-Time modes)

Fluid Specs

Automatic Transmission Fluid:

Dexron-III (or equivalent)

Manual Transmission Fluid:

GL-4 75W-90 gear oil (typical, consult manual for exact spec)

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 6.0 quarts (5.7 liters) for a pan drop and refill

📐 Dimensions

Exterior

Wheelbase:

107.5 inches (2730 mm) for long wheelbase; 99.8 inches (2535 mm) for short wheelbase

Length:

Approx. 187.2 inches (4755 mm) for long wheelbase

Width:

Approx. 71.7 inches (1820 mm)

Height:

Approx. 70.9 inches (1800 mm)

Cargo

Cargo Volume:

Varies by configuration, but spacious for its class with rear seats folded.

Weights

Curb Weight:

Approx. 4300-4700 lbs (1950-2130 kg) depending on configuration

Towing Capacity:

Up to 5,000 lbs (2268 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 stars (indicated by the 'Stab' rating system, though specific year ratings may vary)

Active Features

Standard Anti-lock Braking System (4-wheel disc brakes)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point seatbelts for all occupants, height-adjustable front belts.

Body Construction:

Reinforced body structure, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio systems with amplifiers.

Navigation:

Limited factory navigation options for this era, typically aftermarket.

Driver Assistance

Cruise Control:

Standard cruise control

Connectivity

Auxiliary Ports:

Typically not equipped with standard AUX or USB ports; aftermarket solutions common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) - consult manual for specifics.

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 60,000-100,000 miles (depending on plug type, iridium recommended)

Transmission Fluid Flush:

Every 30,000-50,000 miles

Fluid Specifications

Engine Oil Spec:

API SG/SH/SJ, ILSAC GF-2, SAE 5W-30 or 10W-30 (refer to manual for specific temperature ranges)

Coolant Spec:

Ethylene Glycol based coolant, 50/50 mix with distilled water

Brake Fluid Spec:

DOT 3

Known Issues

Common Wear Items:

Ball joints, tie rod ends, wheel bearings, exhaust system components, rear main seal leaks.

Engine Specific Concerns:

Potential for oil cooler leaks, timing chain guide wear (less common on 6VD1 compared to earlier engines), intake manifold gasket leaks.

Transmission Concerns:

Overheating of automatic transmission can lead to premature wear; solenoid issues can occur.

📚 Vehicle History

Brand Heritage

Isuzu Legacy:

Isuzu has a long history in producing robust trucks and off-road vehicles, with the Trooper being a significant player in the SUV market.

Model Evolution

Trooper Generations:

This generation represents the third major iteration of the Isuzu Trooper (1992-2002 globally), characterized by a more car-like appearance and independent front suspension.

Third Generation Features:

Introduced a refined chassis, enhanced interior comfort, and the new 3.5L V6 engine, moving away from older 4-cylinder and V6 options.

Production

Production Years Global:

1981-2002 (as Trooper), later rebadged/evolved into Isuzu Ascender in some markets.

Manufacturing Locations:

Japan (Fuji Heavy Industries/Isuzu)

🏆 Awards & Recognition

Recognitions

Off Road Praise:

Consistently praised by automotive journalists and off-road enthusiasts for its capability and durability in its class during its production run.

Ratings

Consumer Reports History:

Varied ratings from consumer organizations, often highlighting its off-road prowess but sometimes citing reliability concerns in specific areas compared to some competitors.

Certifications

Emissions Standards:

Meets prevailing emissions standards for model years 1999-2002.